The pursuit of materials that offer both wear comfort and protection for functional and protective clothing has led to the exploration of weft-knitted spacer structures. Traditional cushioning materials such as spacer fabrics and laminated foam often suffer from deformation under compression stresses, thus compromising their protective properties_. This study investigates the enhancement of the force absorption, stress–strain, and thermal properties of weft-knitted spacer fabrics with inlays. Surface yarns with superior stretchability and thermal properties are used and combined with elastic yarns in various patterns to fabricate nine different inlay samples. The mechanical and thermal properties of these samples are systematically analyzed, including their compression, stretchability, thermal comfort, and surface properties. The results show that the inlay spacer fabric exhibits superior compression properties and thermal conductivity compared to traditional laminated foam and spacer fabrics while maintaining stretchability, thus providing better performance than traditional fabrics for protective clothing and wearable cushioning products. This study further confirms that the type of inlay yarn and inlay structure are crucial factors that significantly influence the thermal, tensile, and compressive properties of the fabric. This research provides valuable insights into the design and development of advanced textile structures to improve wear comfort and protection in close-fitting apparel applications.

The pursuit of materials that offer both wear comfort and protection for functional and protective clothing has led to the exploration of weft-knitted spacer structures. Traditional cushioning materials such as spacer fabrics and laminated foam often suffer from deformation under compression stresses, thus compromising their protective properties. This study investigates the enhancement of the force absorption, stress-strain and thermal properties of weft-knitted spacer fabrics with inlays. Surface yarns with optimal stretchability and thermal properties are used and combined with elastic yarns in various patterns to fabricate nine different inlay samples. The mechanical and thermal properties of these samples are systematically analyzed, including their compression, stretchability, thermal comfort and surface properties. The results show that the inlay spacer fabric exhibits superior compression properties and thermal conductivity compared to traditional laminated foam and spacer fabrics, while maintaining stretchability, thus providing a better performance than traditional fabrics for protective clothing and wearable cushioning products. This study further confirms that the type of inlay yarn and inlay structure are crucial factors that significantly influence the thermal, tensile and compressive properties of fabric. This research provides valuable insights into the design and development of advanced textile structures to improve wear comfort and protection in functional garment applications.

The development of adaptive and comfortable sports bras is essential for adolescents, who experience rapid changes in body morphology during growth. Traditional bras, often made with molded polyurethane bra pads, frequently fail to accommodate these variations, leading to discomfort and poor fit. This study investigates the design of a flexible-fit bra utilizing advanced knitting technology and bio-based materials, including organic cotton and renewable acetate, to enhance comfort and adaptability. The bra, crafted from bio-based yarns, offers stretchability, breathability, and fit, allowing it to adapt to various breast shapes and sizes. Such a bra design is particularly suitable for adolescents undergoing rapid growth. This study includes assessments of material properties and user feedback to evaluate the effectiveness of the design and identify areas for improvement. Positive results were reported from both material tests and subjective evaluations, confirming the effectiveness of the design. The seamless knitting minimizes irritation, while the inlay spacer fabric absorbs impact, and the pointelle structure improves moisture management. Adjustable components enhance adaptability and ensure a flexible fit. This study highlights the potential of knitted biomaterials for creating adaptive intimate apparel, offering a scalable solution for size-inclusive fashion.