Gears are fundamental machine elements used in various industries due to their durability, ability to transmit high torques, and high precision. Modern demands for gear manufacturing involve improving production methods in order to achieve greater efficiency while maintaining the prescribed tolerances. The focus of this study is on the fast, simple, and cost-effective manufacturing of gears and the geometric analysis of gears produced in such a way. For the purpose of this research, six pairs of cylindrical spur gears with straight teeth and involute profiles were fabricated. The gears were manufactured by laser cutting on a BODOR C6 machine, using low-alloy structural steel grade S355. After production, the gears were measured using a TESA Micro-Hite coordinate measuring machine, supported by PC-DMIS Gear software, in accordance with ISO 1328-1. The measured parameters were analyzed, identifying the potential applicability of laser cutting as a viable gear production method. In conclusion, recommendations for the use of such gears are provided. Further research will include the investigation of functional parameters of laser-cut gears, such as efficiency, noise, vibration, and more.

Accurate reciprocating tribological testing depends on the mechanical design, kinematic stability, and load application strategy of the testing apparatus. This paper presents the design, construction, and validation of a custom-built linear reciprocating tribometer developed for controlled laboratory testing. The tribometer provides a programmable stroke of up to 500 mm and a sliding-velocity range of 0.1–50 mm/s. The tribometer was validated through finite element analysis, repeated friction tests, and noise measurements. FEM results showed a maximum displacement of 0.1664 mm and a maximum von Mises stress of 7.47 MPa for the moving plate assembly under a 100 N load, while the loading portal exhibited a maximum localized displacement of 0.017 mm and a maximum stress of approximately 13 MPa under combined loading. These conditions correspond to the maximum design load of the developed tribometer. Repeated tests at 10, 15, and 20 mm/s yielded coefficients of variation of 2.84%, 5.90%, and 14.62%, respectively. Acoustic measurements showed standard deviation values in the range 1.868–3.119 dB. The obtained results confirm stable operation, limited structural deformation, and satisfactory repeatability within the analyzed operating range, indicating that the developed tribometer is suitable for controlled reciprocating tribological experiments under representative laboratory conditions.