Purpose: This paper aims to reduce the cost, limit the time and increase raw material source availability, coral aggregate seawater concrete (CASC) composed of coral, coral sand, seawater and cement can be widely used for the construction of ports, levees, airports and roads to achieve practical engineering values. However, the naturally porous coral structure and abundant Cl− in the seawater and coral lead to extremely severe reinforcement corrosion for CASC. It is well known that Cl− is the main cause of reinforcement corrosion in the marine environment. Therefore, it is necessary to research the reinforcement corrosion of CASC in the marine environment. Design/methodology/approach: In this study, linear polarization resistance was adopted to test the linear polarization curves of reinforcement in CASC with different exposure times. Ecorr, Rp, Icorr and Vcorr were calculated according to the weak electrochemical polarization theory and Stern–Geary formula. The effects of concrete cover thickness, exposure time, reinforcement types and inhibitor on reinforcement corrosion in CASC were analysed. The reinforcement corrosion degradation rule was determined, which provided theoretical support for the durability improvement, security assessment, service life prediction and service quality control of CASC structures in marine islands and reef engineering. Findings: The corrosion resistance was enhanced with increased concrete cover thickness, and the concrete cover thickness for organic new coated steel should be at least 5.5 cm to reduce the reinforcement corrosion risks in CASC structures. The corrosion resistance of different types of reinforcements followed the rule: 2205 duplex stainless steel > 316 stainless steel > organic new coated steel > zinc-chromium coated steel > common steel. In the early exposure stage, the anti-corrosion effectiveness of the calcium nitrate inhibitor (CN) was superior to that for the amino alcohol inhibitor (AA). With the extension of exposure time, the decreasing rate of anticorrosion effectiveness of CN was higher than that of AA. Originality/value: Reinforcement corrosion of CASC in a marine environment was studied. Concrete cover thickness, exposure time, reinforcement type and inhibitor influenced the reinforcement corrosion were investigated. New technique of reinforcement anti-corrosion in marine engineering was proposed. Possible applications of CASC in marine engineering structures were suggested.
Through the flexural behavior test of coral aggregate reinforced concrete beams (CARCB) and ordinary Portland reinforced concrete beams (OPRCB), and based on the parameters of concrete types, concrete strength grades and reinforcement ratios, the crack development, failure mode, midspan deflection and flexural capacity were studied, the relationships of bending moment-midspan deflection, load-longitudinal tensile reinforcement strain, load-maximum crack width were established, and a calculation model for the flexural capacity of CARCB was suggested. The results showed that with the increase in the reinforcement ratio and concrete strength grade, the crack bending moment (Mcr) and ultimate bending moment (Mu) of CARCB gradually increased. The characteristics of CARCB and OPRCB are basically the same. Furthermore, through increasing the concrete strength grade and reinforcement ratio, Mcr/Mu could be increased to delay the cracking of CARCB. As the load increased, crack width (w) would also increase. At the beginning of the loading, w increased slowly. And then it increased rapidly when the load reached to the ultimate load, which then led to beam failure. Meanwhile, with a comprehensive consideration of the effects of steel corrosion on the loss of steel section and the decrease of steel yield strength, a more reasonable calculation model for the flexural capacity of CARCB was proposed.