The ultrasonic phased array total focusing method (TFM) has the advantages of high imaging resolution and high sensitivity to small defects. However, it has a long imaging time and cannot realize near-distance defect imaging, which limits its application for industrial detection. A sparse-TFM algorithm is adopted in this work to solve the problem regarding rapid imaging of near- distance defects in thin plates. Green’s function is reconstructed through the cross-correlation of the diffuse full matrix captured by the ultrasonic phased array. The reconstructed full matrix recovers near-distance scattering information submerged by noise. A sparse array is applied to TFM for rapid imaging. In order to improve the imaging resolution, the location of active array elements in the sparse array can be optimized using the genetic algorithm (GA). Experiments are conducted on three aluminium plates with near-distance defects. The experimental results confirm that the sparse-TFM algorithm of Lamb waves can be used for near-distance defects imaging, which increases the computational efficiency by keeping the imaging accuracy. This paper provides a theoretical guidance for Lamb wave non-destructive testing of the near-distance defects in plate-like structures.
This paper describes an imaging method for near-field defect detection in aluminum plates based on Green’s function recovery and application of instantaneous phase coherence weighting factors. The directly acquired acoustic information of near-field defects is usually obscured by the nonlinear effects due to the physical limitation of the acquisition system. Using the diffuse field to recover the Green’s function can effectively retrieve the early time information. However, averaging operations of finite number in this process produces an imperfect imaging result. In order to improve the image quality, two kinds of instantaneous phased coherence weighting factors are used to weight the Green’s function to reduce the background noise and improve the signal-to-noise ratio: the instantaneous phase coherence factor (IPCF), and the instantaneous phase weighting factor (IPWF). Experiments are conducted on two aluminum plates with two and four near-field defects, respectively. As a result, the background noise of amplitude images weighted by IPCF and IPWF is less than that of the conventional total focusing method (TFM). In addition, the IPCF image achieves a better signal-to-noise ratio (SNR) than that of IPWF, and the phase discontinuity in an IPWF image is suppressed through the IPCF.
This paper aims to use the Lamb wave local wavenumber approach to characterize flat bottom defects (including circular flat bottom holes and a rectangular groove) in an isotropic thin plate. An air-coupled transducer (ACT) with a special incidence angle is used to actuate the fundamental anti-symmetric mode (A0). A laser Doppler vibrometer (LDV) is employed to measure the out-of-plane velocity over a target area. These signals are processed by the wavenumber domain filtering technique in order to remove any modes other than the A0 mode. The filtered signals are transformed back into the time-space domain. The space-frequency-wavenumber spectrum is then obtained by using three-dimensional fast Fourier transform (3D FFT) and a short space transform, which can retain the spatial information and reduce the magnitude of side lobes in the wavenumber domain. The average wavenumber is calculated, as a real signal usually contains a certain bandwidth instead of the singular frequency component. Both simulation results and experimental results demonstrate that the average wavenumber can be used not only to identify shape, location, and size of the damage, but also quantify the depth of the damage. In addition, the direction of an inclined rectangular groove is obtained by calculating the image moments under grayscale. This hybrid and non-contact system based on the local wavenumber approach can be provided with a high resolution.
This paper aims to adopt the total focusing method (TFM) and wavenumber method for characterizing a delamination in ballastless slab track. Twelve dry point contact (DPC) transducers located at the upper surface of the slab track compose a linear array. These transducers are employed to actuate shear waves, which are suitable for identifying the delamination. The technique of removing the surface wave has been implemented for only retaining the scattered wave caused by the delamination and the reflected wave from the bottom of bed plate. Numerical and experimental results demonstrate that the delamination and bottom of the bed plate can be identified by the proposed methods. Furthermore, the near-surface pseudomorphism is distinctly restrained after removing the surface wave. Compared to TFM, the wavenumber method has the great advantages of improving computational performance and lateral resolution. However, they have no significant difference in the longitudinal resolution. Furthermore, it has been confirmed that the lateral resolution can be affected by the amount of transducers. This paper can provide valuable suggestions on improving the computational performance and the imaging accuracy when we identify a delamination in ballastless slab track.
Ultrasonic phased array is widely used for damage detection recently because of its high sensitivity and rapid scanning without sensor movements. However, the measured signal is always influenced by the remnants of the initial excitation and the nonlinear signals from the instrumentation, which limits its application in thin-plate structures. To address this issue, an approach called auto-correlation subtraction is proposed to extract the scattering information of defects in this paper. In order to testify the feasibility of this method for damage detection, the experiments were carried out on three thin aluminum plates combined with the total focusing method (TFM) for imaging. By auto-correlating the full matrix data received by sensors and then subtracting the average auto-correlation of noise recorded by all receivers, the coherent scattered signal containing defect information is recovered. The experimental results indicate that the coherent travel time is in agreement with the theoretical value and the signal-to-noise ratio are improved. Additionally, compared with the cross-correlation technique, the time synchronization between different receivers is not necessary with the auto-correlation method. Results indicate that the presented method can improve the imaging resolution and has a great potential in the field of non-destructive testing.
In this paper, phase coherence imaging is proposed to improve spatial resolution and signal-to-noise ratio (SNR) of near-surface defects in rails using cross-correlation of ultrasonic diffuse fields. The direct signals acquired by the phased array are often obscured by nonlinear effects. Thus, the output image processed by conventional post-processing algorithms, like total focus method (TFM), has a blind zone close to the array. To overcome this problem, the diffuse fields, which contain spatial phase correlations, are applied to recover Green’s function. In addition, with the purpose of improving image quality, the Green’s function is further weighted by a special coherent factor, sign coherence factor (SCF), for grating and side lobes suppression. Experiments are conducted on two rails and data acquisition is completed by a commercial 32-element phased array. The quantitative performance comparison of TFM and SCF images is implemented in terms of the array performance indicator (API) and SNR. The results show that the API of SCF is significantly lower than that of TFM. As for SNR, SCF achieved a better SNR than that of TFM. The study in this paper provides an experimental reference for detecting near-surface defects in the rails.