This study investigates the recycling of ophthalmic lens waste (OLW) in the production of vulcanized natural rubber (NR) composites, aiming to promote sustainability and reduce costs. To this end, Vietnamese natural rubber and ophthalmic lens waste were used, varying the filler content from 0 to 50 phr. Rheological tests demonstrated that the addition of OLW decreases the cure time. The crosslink density, assessed through the Flory–Rehner and Mooney–Rivlin methods, exhibited an increase with the incorporation of a reinforcement. Thermal and spectroscopic analyses demonstrated the thermal stability of the composites and the absence of chemical interactions between the polymer matrix and the OLW. Mechanical tests showed that the composites exhibit satisfactory tensile and tear resistance, although the filler primarily acts as a filler rather than a structural reinforcement. Thus, the incorporation of OLW in NR composites emerges as a viable alternative for the reuse of industrial waste, fostering more sustainable and efficient practices in the polymer industry.

The article examines the possibility of using ophthalmic lens waste (OLW) as a filler in styrene–butadiene rubber (SBR) composites in varying proportions. It analyzes the impact of OLW on the composites’ rheological, structural, morphological, mechanical, and thermal properties. Results show that OLW addition does not significantly alter vulcanization time, leading to thermal savings during processing. The crosslink densities, determined by the swelling method in an organic solvent and the mechanical behavior of the elastomers, increased with the incorporation of OLW, suggesting a filler/polymeric matrix interaction. The Lorenz–Parks model confirmed matrix–filler interaction, although it was insufficient to substantially improve mechanical reinforcement, with OLW mainly acting as a filler. Thermogravimetric tests revealed good thermal stability, but dynamic mechanical analysis indicated reduced damping properties. Spectroscopic analysis indicated the lack of molecular bonding between the polymer and the OLW filler. The study suggests that the optimal OLW content is between 10 and 20 phr, enabling the production of a new composite. Overall, incorporating OLW into vulcanized SBR composites offers a sustainable and cost-effective approach to reusing industrial waste in polymer production, providing an environmentally friendly alternative for the polymer industry.

This study presents, for the first time, a systematic investigation of the use of micronized post-consumer silica gel as a reinforcing filler in natural rubber composites, in direct comparison with commercial silicas. Thirteen formulations were prepared using three types of silica (recycled, Copasil, and ZC-185P) and three coupling agents (TESPT, VTMO, and Chartwell C-515.71HR^®). The recycled silica exhibited high purity (97.33% Si) and irregular morphology but resulted in lower crosslink density (0.47–0.59 × 10⁻⁴ mol·cm⁻³) and inferior mechanical performance, with tensile strength up to 7.9 MPa and high abrasion loss (878–888 mm³). In contrast, ZC-185P silica combined with TESPT achieved the best results, with a tensile strength of 18.5 MPa, tear resistance of 99.36 N·mm⁻¹, and minimum abrasion loss of 170 mm³. Although less efficient in reinforcement, composites containing recycled silica were successfully applied in the production of a functional rubber mat, demonstrating their practical viability. The results confirm the potential for valorization of spent silica gel as an alternative raw material for sustainable composites, contributing to the circular economy.

This study compares the extraction of oils and bioactive compounds from Acmella oleracea using supercritical CO₂, pressurized R-134a, and propane under systematically designed experimental conditions. Extraction yields ranged from 1.16–3.35% for CO₂, 1.90–2.35% for R-134a, and 1.30–5.42% for propane. Propane achieved the highest yields and the fastest plateau (~35 min), producing extracts dominated by unsaturated fatty acids (linoleic acid ≈ 85%). Supercritical CO₂ generated the most diverse chemical profile, combining alkamides (spilanthol), triterpenoids (β-amyrone), and lipids, with a plateau at approximately 50 min, whereas R-134a selectively enriched β-amyrin acetate (~70%) with intermediate kinetics (~45 min). These yield values are typical for non-oilseed species, in which the low natural abundance of the target metabolites renders solvent selectivity more relevant than the total extract mass. Statistical modeling (R² > 0.96) confirmed that pressure was the main driver of CO₂ and propane extraction, whereas temperature dominated R-134a performance. The distinct selectivity patterns revealed by Gas chromatography–mass spectrometry (GC-MS) indicate that each solvent generates compositionally different extracts aligned with specific industrial applications in cosmetics, pharmaceuticals, and nutraceuticals. The unified comparison of these three fluids under a consistent experimental design provides practical insights for rational solvent selection: propane favors unsaturated lipids, CO₂ preserves multifunctional compositions, and R-134a targets triterpenoid esters, supporting the economic feasibility of producing enriched, solvent-free plant extracts.

This study evaluated the partial and total replacement of zinc oxide (ZnO) with magnesium oxide (MgO) in styrene–butadiene rubber (SBR) composites, as well as the incorporation of ground tire rubber (GTR), aiming to develop more sustainable elastomer formulations. Ten formulations were prepared with varying ZnO/MgO ratios (100/0 to 0/100), with and without 20 phr of GTR. The composites were characterized by particle size distribution, morphology, rheometric behavior, density, crosslink density, mechanical properties, abrasion resistance, compression behavior, and thermo-oxidative aging. The results showed that hybrid ZnO/MgO activation systems exhibited a synergistic effect, enhancing vulcanization kinetics and mechanical performance compared to single-activator systems. Total replacement of ZnO by MgO was less effective, leading to reduced crosslink density and inferior properties. The addition of GTR increased compound viscosity and altered morphology but improved abrasion and compression resistance without significantly affecting tensile strength. Aging tests indicated good thermal stability, with maintenance or improvement of tensile properties due to post-curing effects. Overall, the combination of reduced ZnO content with MgO and GTR represents a viable approach for producing SBR composites with adequate performance and lower environmental impact.

This study investigates the incorporation of toner residue (TR), derived from post-consumer printing cartridges, as an alternative filler in styrene–butadiene rubber (SBR) composites, with emphasis placed on solid waste valorization and the promotion of a circular economy. TR consists predominantly of fine particles containing thermoplastic polymers, carbon black, metal oxides, and additives, exhibiting functional potential as a partially reinforcing filler material. Composites containing 0 to 50 phr of TR were prepared and characterized in terms of rheometric properties, dispersion degree, elemental composition by X-ray fluorescence (XRF), crosslink density, scanning electron microscopy (SEM), infrared spectroscopy, Shore A hardness, abrasion resistance, tensile strength, and tear resistance. Rheometric results indicated modifications in vulcanization kinetics and a reduction in maximum torque for formulations with high TR contents, suggesting a possible diluent effect or interference with elastomeric network formation. Conversely, moderate TR concentrations promoted increased hardness, improved tensile strength, and higher crosslink density, associated with adequate particle dispersion within the matrix, as confirmed by SEM analysis. However, excessive TR loading led to increased abrasion loss and an overall reduction in mechanical performance. It is concluded that TR demonstrates technical feasibility as a partial substitute for conventional fillers in SBR composites, with potential industrial application, such as in footwear sole prototypes, combining functional performance with environmental impact mitigation.