In this paper, a simple method to prepare PANI-coated conductive PET yarn is reported, which involves pre-applying aniline and HCl vapors on PET surface and subsequent dielectric-barrier discharge (DBD) plasma treatment of the coated yarn under atmospheric pressure. The volume resistivity of the optimal sample was about 1.8 × 10⁵ times lower than that of the control. Moreover, with the increase of coating amount of PANI, the air drag of PET yarns improved gradually. The surface chemistry of the treated yarn was analyzed by Fourier transform-infrared (FT-IR) spectroscopy and X-ray photoelectron spectroscopy (XPS), while the morphology was observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). This study offers a new method to prepare conductive fabric via air-jet loom and is expected to increase the weaving efficiency of air-jet loom.