The bacterial anode of microbial electrolysis cells (MECs) is the limiting factor in a high hydrogen evolution reaction (HER). This study focused on improving biofilm attachment to a carbon-cloth anode using an alginate hydrogel. In addition, the modified bioanode was encapsulated by a filter bag that served as a physical barrier, to overcome its low mechanical strength and alginate degradation by certain bacterial species in wastewater. The MEC based on an encapsulated alginate bioanode (alginate bioanode encapsulated by a filter bag) was compared with three controls: an MEC based on a bare bioanode (non-immobilized bioanode), an alginate bioanode, and an encapsulated bioanode (bioanode encapsulated by a filter bag). At the beginning of the operation, the Rct value for the encapsulated alginate bioanode was 240.2 Ω, which decreased over time and dropped to 9.8 Ω after three weeks of operation when the Geobacter medium was used as the carbon source. When the MECs were fed with wastewater, the encapsulated alginate bioanode led to the highest current density of 9.21 ± 0.16 A·m⁻² (at 0.4 V), which was 20%, 95%, and 180% higher, compared to the alginate bioanode, bare bioanode, and encapsulated bioanode, respectively. In addition, the encapsulated alginate bioanode led to the highest reduction currents of (4.14 A·m⁻²) and HER of 0.39 m³·m⁻³·d⁻¹. The relative bacterial distribution of Geobacter was 79%. The COD removal by all the bioanodes was between 62% and 88%. The findings of this study demonstrate that the MEC based on the encapsulated alginate bioanode exhibited notably higher bio-electroactivity compared to both bare, alginate bioanode, and an encapsulated bioanode. We hypothesize that this improvement in electron transfer rate is attributed to the preservation and the biofilm on the anode material using alginate hydrogel which was inserted into a filter bag.

One of the main barriers to MEC applicability is the bacterial anode. Usually, the bacterial anode contains non-exoelectrogenic bacteria that act as a physical barrier by settling on the anode surface and displacing the exoelectrogenic microorganisms. Those non-exoelectrogens can also compete with exoelectrogenic microorganisms for nutrients and reduce hydrogen production. In this study, the bacterial anode was encapsulated by a dialysis bag including suspended graphite particles to improve current transfer from the bacteria to the anode material. An anode encapsulated in a dialysis bag without graphite particles, and a bare anode, were used as controls. The MEC with the graphite-dialysis-bag anode was fed with artificial wastewater, leading to a current density, hydrogen production rate, and areal capacitance of 2.73 A·m⁻², 134.13 F·m⁻², and 7.6 × 10⁻² m³·m⁻³·d⁻¹, respectively. These were highest when compared to the MECs based on the dialysis-bag anode and bare anode (1.73 and 0.33 A·m⁻², 82.50 and 13.75 F·m⁻², 4.2 × 10⁻² and 5.2 × 10⁻³ m³·m⁻³·d⁻¹, respectively). The electrochemical impedance spectroscopy of the modified graphite-dialysis-bag anode showed the lowest charge transfer resistance of 35 Ω. The COD removal results on the 25th day were higher when the MEC based on the graphite-dialysis-bag anode was fed with Geobacter medium (53%) than when it was fed with artificial wastewater (40%). The coulombic efficiency of the MEC based on the graphite-dialysis-bag anode was 12% when was fed with Geobacter medium and 15% when was fed with artificial wastewater.

This study investigated alginate-immobilized planktonic electroactive bacteria directly coated onto a carbon-felt anode as an alternative bioanode configuration without prolonged biofilm development. Carbon-black (CB) nanoparticles were incorporated into the alginate matrix to enhance conductivity and facilitate extracellular electron transfer (EET). The electrochemical performance of alginate-immobilized Shewanella oneidensis and Pseudomonas aeruginosa was systematically evaluated by examining the effects of bacterial density and CB-nanoparticle loading. For both bacterial systems, the optimal bacterial density was OD₆₀₀ 0.5. At this bacterial density, S. oneidensis and P. aeruginosa achieved current densities of 4.08 ± 0.18 and 1.93 ± 0.18 A/m², respectively. The incorporation of CB-nanoparticles significantly enhanced electrochemical performance with an optimal loading of 3 mg. Under these conditions, the current densities increased to 5.24 ± 0.31 A/m² for S. oneidensis and 3.34 ± 0.25 A/m² for P. aeruginosa, accompanied by a reduction in charge transfer resistance. SEM analysis confirmed the successful incorporation of bacterial cells and CB-nanoparticles within the alginate matrix. The enhanced electrochemical performance was attributed to conductive pathways formed by CB-nanoparticles, which facilitated electron transfer between the immobilized bacterial cells and the anode. Overall, these findings demonstrated the potential of conductive alginate+carbon-black anodes to provide effective strategies for improving EET.