More and more attention has been given in the field of mechanical engineering to a material’s R-value, a parameter that characterizes the ability of sheet metal to resist thickness strain. Conventional methods used to determine R-value are based on experiments and an assumption of constant volume. Because the thickness strain cannot be directly measured, the R-value is currently determined using experimentally measured strains in the width, and loading directions in combination with the constant volume assumption, to determine the thickness strain indirectly. This paper provides an alternative method for determining the R-value without any assumptions. This method is based on the use of a multi-camera DIC system to measure strains in three directions simultaneously. Two sets of stereo-vision DIC measurement systems, each comprised of two GigE cameras, are placed on the front and back sides of the sample. Use of the double-sided calibration strategy unifies the world coordinate system of the front and back DIC measurement systems to one coordinate system, allowing for the measurement of thickness strain and direct calculation of R-value. The Random Sample Consensus (RANSAC) algorithm is used to eliminate noise in the thickness strain data, resulting in a more accurate R-value measurement.

Shearography is a coherent optical technique that allows the identification of the first derivative of deformation in the shearing direction. Due to direct measuring strain information, shearography is suited for non-destructive testing and evaluation (NDT/NDE). However, if there is a small defect parallel to the shearing direction, the first derivative of deformation in the direction has no noticeable change, and the defect is not visible. Therefore, the development of a shearography system with dual-directional simultaneous measurement of the first derivatives of deformation both in x- and y-directions is highly demanded in the field of NDT/NDE. It is suited to inspect complicated defects, such as long and narrow slots, microcracks, etc. This paper presents a review of shearography for different dual-directional systems developed in the last two decades. After a brief overview of shearography, the paper will display two dual-directional shearographic techniques—temporal phase-shift (TPS) and spatial phase-shift (SPS) methods. TPS dual-shearing systems are suited for static measurements, while the SPS dual-shearing systems are useful for dynamic measurements. The basic theories, optical layouts, and comparisons are presented. The advantages and disadvantages of practical applications are discussed.

This paper presents a relevant and timely study on the application of thermal loaded digital shearography for crack classification in glass fiber reinforced plastic (GFRP) structures, particularly air-cooled condenser (ACC) fan blades. A thermal loaded digital shearography system was applied to measure strain concentration caused by the cracks at different fatigue cycles. A thermomechanical model was introduced to estimate the heating temperature and the time to ensure heat can reach to the desired depth and that both shallow and deep cracks can be detected. In order to correlate the information of strain concentration in the shearograms to the different stages of cracks, fatigue testing with dynamic three-point bending was conducted. The fatigue tests demonstrated how the strain concentration evolved in the shearograms, while the crack developed from the early (no noticeable strain concentration), to the middle (strain concentration is forming), to the late stage (significant strain concentration is found). The relationships between the degrees of strain concentration in the shearograms and the different stages of cracks can be obtained from testing of the artificial cracks. Using the rules and experimental results obtained from artificial samples, digital shearography was applied to classify the crack stages in parts of ACC fan blades from industry. The combination of artificial crack testing, fatigue loading experiments, and validation with CT scans demonstrates a comprehensive approach and provides potential guidance for industry to determine criticality and maintenance criteria.

This research paper is focused on the development of a digital holography system for simultaneous dual-resolution measurements. Digital holography has been widely used for deformation measurements and non-destructive testing (NDT) due to its advantages of high sensitivity, high accuracy, and whole-field, non-touch measurements. A traditional test only has one spatial resolution, which can cause a big deformation to be indistinguishable or minor defects to be ignored. Both large and small fields of view should be observed to reach a multi-spatial resolution measurement. Usually, multiple separate tests are used to observe the different sized fields of view, resulting in higher costs and longer required testing times. Furthermore, these tests may not be repeatable in some cases. This paper presents research on a novel digital holography system that achieves dual spatial resolution measurements simultaneously by testing different-sized fields of view with a single camera. The novel system has two optical channels with two optical layouts of holography to measure deformation. By changing the combined focus length, the two holographic setups have different fields of view, i.e., one has a large and the other has a small field of view. To realize a simultaneous test, the polarization technique is used to avoid cross-interference between the two optical layouts. Finally, spatial carrier fringes with different orientations are introduced into the two holographic setups by appropriately adjusting the reference beam of each setup. The different oriented spatial carrier fringes enable the spectrums of the two interferograms to be separated after a FT (Fourier transform) and the phase distributions of the two interferograms can be extracted and separated by windowing the spectrum to perform an IFT (inverse Fourier transform). The phase distributions can then be used to analyze and calculate the deformations. The experiment using this system is described in this paper and the practicability of this method is verified by the obtained experimental results.