For conventional power plants, the integration of thermal energy storage opens up a promising opportunity to meet future technical requirements in terms of flexibility while at the same time improving cost-effectiveness. In the FLEXI- TES joint project, the flexibilization of coal-fired steam power plants by integrating thermal energy storage (TES) into the power plant process is being investigated. In the concept phase at the beginning of the research project, various storage integration concepts were developed and evaluated. Finally, three lead concepts with different storage technologies and integration points in the power plant were identified. By means of stationary system simulations, the changes of net power output during charging and discharging as well as different storage efficiencies were calculated. Depending on the concept and the operating strategy, a reduction of the minimum load by up to 4% of the net capacity during charging and a load increase by up to 5% of the net capacity during discharging are possible. Storage efficiencies of up to 80% can be achieved.

Grid-compliant integration of renewable energies will in future require considerable increases in flexibility in the operation of conventional power plants. The integration of thermal energy storage systems (TES) into the power plant process can create considerable improvements, for example, in the speed of load change and partial load behavior. In the case of existing plants, there are thus good prospects of upgrading for more flexible operation, which promises improvements in the energy system that can be achieved in the relatively short term. The aim of this publication is, therefore, to identify integration options for TES in coal-fired power plants which would enable the desired high flexibility potentials and, at the same time, include cost-efficient solutions. By means of an iterative approach between future scenarios of the energy market, the power plant process, and the TES component, favored configurations were developed from a wide range of integration concepts. For this purpose, thermodynamic simulation studies were performed, operating concepts were developed, economic assessments were made, design calculations were performed, and experimental investigations on different TES options were realized. The results obtained can serve as a basis for the demonstration of a promising TES technology in an existing hard coal-fired power plant.

This study focuses on the techno-economic optimization of direct molten salt parabolic trough solar thermal power plants (STPPs) equipped with thermocline filler (TCF) thermal energy storage (TES). On one hand, this technology allows for cost reductions compared with state of the art two-tank (2T) TES. On the other hand, however, it leads to a performance decrease of the power block (PB) due to partial part load operation. To evaluate the dominating effect, annual simulations on a system level are performed for the TCF direct molten salt storage concept and, as a reference, for the two-tank direct molten salt storage concept. The levelized cost of electricity (LCOE) serves as a global measure to compare the two systems and to optimally size the TCF storage and the solar field (SF). The result of this study is that LCOE can theoretically be reduced by up to 8% by using a TCF instead of 2T storage system. The influence of temperature deviations from the nominal value at the end of charge or discharge, porosity and particle diameter of the TCF on LCOE, and system behavior is investigated in detail. This study further presents alternative operation strategies with improved system behavior and reveals determining factors for the integration of TCF storage into a system.

Energy storage is vital for on-demand electricity generation from renewable sources like wind and solar. Besides employing batteries, retrofitting conventional fossil-fired power plants with thermal energy storage might present a highly cost-effective solution. State-of-the-art molten salt storage systems currently operate at a maximum temperature of 565 °C. At a higher permanent temperature, nitrate salts start to decompose. The actual wall temperatures of power components for heating, such as solar receivers and electrical heaters, may exceed temperature limits. To date, there is no clear threshold identified up to which heating surfaces in contact with nitrate salt can be operated without leading to the degradation of the salt, which is inevitably followed by increased corrosivity. In this study, possible mechanisms affecting the maximum permissible wall temperature of heating surfaces are identified. The local production of oxygen and nitrite at hot surfaces and its accumulation in the entire system is looked at in an experiment with 9.3 kg of nitrate salt. The effect of high wall temperatures on the evolution of oxygen and nitrite content over time is monitored and analyzed. Parametric studies with an experimentally validated physical model focusing on the nitrate/nitrite equilibrium reveal major influencing factors, with wall temperatures significantly exceeding current design limits. These findings potentially allow for more compact and cost-effective heating components. This work supports the advancement of high-temperature thermal energy storage systems essential for the scalability and economic competitiveness of renewable energy infrastructure.

This paper investigates cost reduction potential for thermocline filler (TCF) storage in a direct molten salt parabolic through plant based on system-level simulations in response to weather data for a reference week and corresponding plant control. In a first step the theoretical potential for investment cost reduction of TCF tanks filled with nitrate salts and natural stone as filler material operating in a range of 290°C and 550°C is represented. The effective potential on system-level though is reduced due to a temperature drop at the end of the discharge cycle. Therefor the electricity cost for selected reference days is chosen as a measure for the economic potential of TCF systems over two tank (2T) storage systems. As a base case a 100 MWel direct two tank parabolic trough power plant with 13 hours storage capacity using molten salt as heat transfer fluid and storage medium was chosen. This setup is modelled and simulated as a function of TES capacity and solar field size using the commercial software EBSILON Professional©. Based on best and worst case assumptions for the financial parameters, a total TES investment cost reduction of 30 to 42% can be achieved and a first estimate for the levelized cost of electricity (LCOE) results in 5 to 9% improvement as well as an increased capacity factor and a higher storage capacity.