Robotic 3D printing applications are rapidly growing in architecture, where they enable the introduction of new materials and bespoke geometries. However, current approaches remain limited to printing on top of a flat build bed. This limits robotic 3D printing’s impact as a sustainable technology: opportunities to customize or enhance existing elements, or to utilize complex material behaviour are missed. This paper addresses the potentials of conformal 3D printing and presents a novel and robust workflow for printing onto unknown and arbitrarily shaped 3D substrates. The workflow combines dual-resolution Robotic Scanning, Neural Network prediction and printing of PETG plastic. This integrated approach offers the advantage of responding directly to unknown geometries through automated performance design customization. This paper firstly contextualizes the work within the current state of the art of conformal printing. We then describe our methodology and the design experiment we have used to test it. We lastly describe the key findings, potentials and limitations of the work, as well as the next steps in this research.

Machine Learning (ML) is opening new perspectives for architectural fabrication, as it holds the potential for the profession to shortcut the currently tedious and costly setup of digital integrated design to fabrication workflows and make these more adaptable. To establish and alter these workflows rapidly becomes a main concern with the advent of Industry 4.0 in building industry. In this article we present two projects, which presents how ML can lead to radical changes in generation of fabrication data and linking these directly to design intent. We investigate two different moments of implementation: linking performance to the generation of fabrication data (KnitCone) and integrating the ability to adapt fabrication data in realtime as response to fabrication processes (Neural-Network Steered Robotic Fabrication). Together they examine how models can employ design information as training data and be trained to by step processes within the digital chain. We detail the advantages and limitations of each experiment, we reflect on core questions and perspectives of ML for architectural fabrication: the nature of data to be used, the capacity of these algorithms to encode complexity and generalize results, their task-specificness versus their adaptability and the tradeoffs of using them with respect to conventional explicit analytical modelling.