Separation of impurities (CO2 and N2) from CH4 is an important issue for natural gas alternatives (such as coalbed gas, biogas, and landfill gas) upgrading. It is notably challenging to synthesize high N-doped porous carbon with an appropriate porous structure. In this work, high N content (14.48 wt %) porous carbon with micropore size of 0.52 and 1.2 nm and specific surface area of 862 m2 g−1 has been synthesized from potassium hydroxide (KOH) activated waste wool upon the urea modification. Pure component adsorption isotherms of CO2, CH4, and N2 are systematically measured on this enhanced N-doped porous carbon at 0 and 25 °C, up to 1 bar, to evaluate the gases adsorption capability, and correlated with the Langmuir model. These data are used to estimate the separation selectivities for binary mixtures of CO2/CH4 and CH4/N2 at different mixing ratios according to the ideal adsorbed solution theory (IAST) model. At an ambient condition of 25 °C and 1 bar, the predicted selectivities for equimolar CO2/CH4 and CH4/N2 are 3.19 and 7.62, respectively, and the adsorption capacities for CO2, CH4, and N2 are 2.91, 1.01, and 0.13 mmol g−1, respectively. This report introduces a simple pathway to obtain enhanced N-doped porous carbon with large adsorption capacities for gas separation of CO2/CH4 and CH4/N2.
In this work, N-doped hierarchical porous carbon has been successfully fabricated by KOH activation of waste wool. The optimal sample exhibits good CO2 adsorption capacity under atmospheric pressure (1 bar), as well as excellent CO2/N2 selectivity.
Addressing the pressing demand for biogas and landfill-gas upgrading within the global energy transition, this work strategically combines thermodynamic and kinetic separation principles to identify, from a cooperative-separation perspective, the effective pore-size range that governs carbon molecular sieve (CMS) performance. Thirty anthracite-derived CMS samples with distinct pore structures were synthesized and employed as a statistical set to link pore architecture with dynamic adsorption performance. The results clarify the effective pore-size range and mechanism for enhanced CMS selectivity: CH4 uptake depends exclusively on ultramicropores (20 Å), whereas CO2 uptake is less sensitive to pore-size distribution. CO2/CH4 separation performance improves linearly with the volume fraction of mesopores >20 Å, defining a 20–60 Å mesopore window as optimal for cooperative CMS. Mechanistic studies show that a high mesopore fraction significantly slows CH4 adsorption while maintaining a fast CO2 uptake, thereby amplifying their intrinsic adsorption-rate difference. This work breaks from the conventional purely thermodynamic or kinetic sieving paradigm and offers new design criteria for CMS tailored to on-site biogas and landfill-gas purification.