High-speed craft (HSC) present unique challenges regarding on-board noise levels, affecting crew safety, comfort, and operational efficiency. This study investigates noise exposure and mitigation strategies aboard three Ro-Pax HSC vessels operating in southern Spain, with a focus on noise sources, regulatory compliance, and crew health. Full-scale experimental measurements were conducted in critical on-board locations, and noise maps were developed to identify areas where sound levels exceed International Maritime Organization (IMO) and European Directive 2003/10/EC thresholds. Results highlight that engine rooms and propulsion systems are the primary sources of excessive noise, with significant transmission to passenger and crew accommodation areas. Noise exposure calculations reveal that several crew roles, particularly engineers and deckhands, face exposure to hazardous noise levels during routine operations. Mitigation strategies, including improved insulation, noise mapping, and the implementation of hearing protection, are recommended to enhance on-board acoustic conditions. This research contributes to a deeper understanding of noise pollution on HSC vessels and proposes practical interventions to reduce exposure, improving overall maritime safety and occupational health.

This study provides a comparative analysis of noise exposure and its occupational implications for two types of vessels operating in the Strait of Gibraltar: a conventional steel roll-on/roll-off passenger ferry (Ro-Pax) and an aluminium high-speed catamaran (HSC). A mixed-methods approach was employed, integrating objective acoustic measurements with subjective assessments of fatigue, workload, and circadian typology using validated survey instruments. The comparative framework is based on International Maritime Organization (IMO) Resolution A.468(XII), which establishes design-based noise limits for both vessel types. This framework is supported by the High-Speed Craft (HSC) Code and European Union (EU) Directive 2003/10/EC, both of which address occupational exposure. While both vessels comply with IMO design standards, the HSC consistently exceeds the noise limits set out in the HSC Code and European regulations in the accommodation and bridge areas. These elevated noise levels correlate with higher fatigue and workload scores among HSC crew, particularly in the engine and deck departments. In contrast, the Ro-Pax ferry demonstrates better acoustic insulation due to its steel construction, resulting in lower overall exposure and improved rest conditions. The results highlight the inadequacy of applying uniform noise standards to structurally distinct vessels, emphasising the importance of vessel-specific acoustic management strategies. Crucially, the study reaffirms the importance of maintaining compliance with both IMO design standards and EU occupational health regulations to ensure the comprehensive protection of seafarers’ well-being and safety.