Thermochemical decomposition of organic materials under heat-treatment in the absence of oxygen, known as the pyrolysis process, is often employed to convert micro and nano patterned polymers into carbon structures, which are subsequently used as device components. Pyrolysis is performed at ≥900 °C, which entails substrate materials with a high thermal stability that excludes flexible, polymeric substrates. We use optimized laser radiation to pattern graphitic carbon structures onto commercially available polyimide (Kapton) sheets in the micrometer to millimeter scale by inducing a localized, rapid pyrolysis, for the fabrication of flexible devices. Resulting laser carbon films are electrically conductive and exhibit a high-surface area with a hierarchical porosity distribution along their cross-section. The material is obtained using various combinations of laser parameters and pyrolysis environment (oxygen-containing and inert). Extensive characterization of laser carbon is performed to understand the correlation between the material properties and laser parameters, primarily fluence and power. A photothermal carbonization mechanism based on the plume formation is proposed. Further, laser carbon is used for the fabrication of enzymatic, pH-based urea sensors using two approaches: (i) direct urease enzyme immobilization onto carbon and (ii) electrodeposition of an intermediate chitosan layer prior to urease immobilization. This flexible sensor is tested for quantitative urea detection down to 10−4 M concentrations, while a qualitative, color-indicative test is performed on a folded sensor placed inside a tube to demonstrate its compatibility with catheters. Laser carbon is suitable for a variety of other flexible electronics and sensors, can be conveniently integrated with an external circuitry, heating elements, and with other microfabrication techniques such as fluidic platforms.
1 November 2013 in Nuclear Instruments and Methods in Physics Research Section B: Beam Interactions with Materials and Atoms
Zinc oxide (ZnO) and materials based on it are often used to create battery-type supercapacitor electrodes and are considered as promising materials for hybrid asymmetric supercapacitors. However, when creating such electrodes, it is necessary to take into account the instability and degradation of zinc oxide in aggressive environments with a non-neutral pH. To the best of our knowledge, studies of the changes in the properties of ZnO-containing electrodes in alkaline electrolytes have not been carried out. In this work, changes in the structure and properties of these electrodes under alkaline treatment were investigated using the example of ZnO-containing composites, which are often used for the manufacturing of supercapacitor electrodes. Supercapacitor electrodes made of two materials containing ZnO were studied: (i) a heterogeneous ZnO-Co3O4 system, and (ii) a hexagonal h-Zn-Co-O solid solution. A comparison was made between the structure and properties of these materials before and after in situ electrochemical oxidation in the process of measuring cyclic voltammetry and galvanostatic charge/discharge. It has been shown that the structure of both nanoparticles of the heterogeneous ZnO-Co3O4 system and the h-Zn-Co-O solid solution changes due to the dissolution of ZnO in the alkaline electrolyte 3.5 M KOH, with the short-term alkaline treatment producing cobalt and zinc hydroxides, and long-term exposure leading to electrochemical cyclic oxidation–reduction, forming cobalt oxide Co3O4. Since the resulting cobalt oxide nanoparticles are immobilized in the electrode structure, a considerable specific capacity of 446 F g−1 or 74.4 mA h g−1 is achieved at a mass loading of 0.0105 g. The fabricated hybrid capacitor showed a good electrochemical performance, with a series resistance of 0.2 Ohm and a capacitance retention of 87% after 10,000 cycles.
15 May 2015 in Journal of the Electrochemical Society
Results of computational study of few-layer graphene (FLG) nanostructures as storing cells for Li are presented. Results of modeling revealed some features of these systems, which can cause dimensional instabilities and shortening of the life time of Li-based power sources. Some peculiarities of lithium diffusion motion in structural defect zones and near the edges of few-layer graphene planes have been studied. Simulations and density functional theory calculations performed allow of predicting that dimensional stability and stiffness of FLG can be in significant measure improved by the structural bridge-like radiation defects.
Kazakhstan’s asbestos industry produces over 3 million tons of waste annually. The primary component of asbestos ore waste (AOW) is magnesium rich minerals. In this study, the extraction of magnesium from AOW with nitric acid (HNO3) was for the first time systematically studied. A series of experiments were conducted to optimize acid concentration (300–600 g/L), leaching temperature (55–95 °C), leaching time (60–180 min), solid-to-liquid ratio (1:3–1:7), and particle size, with the overall goal of maximizing magnesium extraction and cost efficiency. Our results provide dependence of magnesium extraction in the order of acid concentration > temperature > time > solid-to-liquid ratio, while particle size was found to be negligible. The cost-efficiency optimization demonstrated the positive impact of the relatively low acid concentrations (< 450 g/L) and temperatures between 65 and 85 °C, while the Protodyakonov model validated a linear dependence of the extraction rate on temperature and acid concentration. Our model demonstrates that extraction efficiencies of up to 90% can be achieved while reducing reagent use and lowering the overall cost of magnesium production. Leaching of magnesium by HNO3 also opens a pathway to a closed-cycle process, due to the formation of magnesium nitrate. The thermal decomposition of Mg(NO3)2 provides valuable products such as MgO and NO2 reused in HNO3 regeneration for subsequent cycles. The proposed model predicts magnesium extraction from asbestos ore depending on leaching parameters with reasonable accuracy.