The kinematic and dynamic characteristics of the grinding media during the wet grinding process are investigated using a coupled Discrete Element Method (DEM)–Computational Fluid Dynamics (CFD) approach. Firstly, a coupled DEM-CFD model of the vertical spiral agitator mill is established and validated with experimental torque measurements. Subsequently, a velocity analysis model is established using the vector decomposition method. The cylinder is then divided into multiple regions along its radial and axial directions. The effects of spiral agitator rotational speed, diameter, pitch, and media filling level are investigated with respect to the circumferential velocity, axial velocity, collision frequency, effective energy between media, and energy loss of the grinding media. The average effective energy between media is an innovative metric for evaluating the grinding effect. The results indicate that the peripheral region of the spiral agitator demonstrates superior kinematic and dynamic performance. The rotational speed of the spiral agitator exerts a highly significant influence on the kinematic and dynamic characteristics of the media. With a maximum rise of 0.2 m/s in circumferential velocity and a 16.7 J gain in total energy. The media filling level demonstrates a negligible influence on media kinematics, while it profoundly affects dynamic properties, evidenced by a substantial increase of 83.09 J in the total media–media energy. As the diameter increases, the peak media circumferential velocity shifts outward, and the total media–media energy rises by 5.4 J. The spiral agitator pitch has a minimal impact on both the kinematic and dynamic characteristics of the media.
In this study, nonlinear Lamb wave-based higher harmonic detection is employed to assess the tensile-induced microdamage in patch-repaired carbon fiber-reinforced polymer (CFRP) structures. With respect to the external repair design optimization model based on proxy technology, the minimum nonlinear coefficients are obtained from the optimal patch design parameters, thereby improving the tensile performance of the repaired structure and capturing the repair effect of the patch. First, the nonlinear Lamb wave propagation behaviors of patch-repaired CFRP laminates are assessed under different tensile displacements, and the accuracy of the finite-element model strategy is confirmed by experimental results. Second, on the basis of the tensile displacement induced under the highest nonlinear response, the effects of the radius, thickness and rotation angle of the patch on the secondary and tertiary nonlinear coefficients of the composite glued repair structure and the tensile damage area of the matrix are discussed. After the effects of individual parameters on the patch repair structure are analyzed, the effect of multiple target parameters on the quadratic relative acoustic nonlinearity coefficient of the patch repair structure is investigated via a Latin hypercube experimental design and the Diffuse Approximation method, and the optimal solutions for the mesh parameters of the patch repair structure are successfully obtained, which provides a reference for the multiparameter optimization of patch repair structures in engineering cases.