Gas diffusion layers (GDLs) play a critical role in anion exchange membrane fuel cell (AEMFC) water management. In this work, the effect of GDL thickness on the cell performance of the AEMFC was experimentally investigated. Three GDLs with different thicknesses of 120, 260, and 310 µm (denoted as GDL-120, GDL-260, and GDL-310, respectively) were prepared and tested in a single H₂/O₂ AEMFC. The experimental results showed that the GDL-260 employed in both anode and cathode electrodes exhibited the best cell performance. There was a small difference in cell performance for GDL-260 and GDL-310, while water flooding was observed in the case of using GDL-120 operated at current densities greater than 1100 mA cm⁻². In addition, it was found that the GDL thickness had more sensitivity to the AEMFC performance as used in the anode electrode rather than in the cathode electrode, indicating that water removal at the anode was more challenging than water supply at the cathode. The strategy of water management in the anode should be different from that in the cathode. These findings can provide a further understanding of the role of GDLs in the water management of AEMFCs.

Anion exchange membrane fuel cells (AEMFCs) are attractive alternatives to proton exchange membrane fuel cells due to their ability to employ nonprecious metals as catalysts, reducing the cost of AEMFC devices. This paper presents an experimental exploration of the carbon support material effects on AEMFC performance. The silver (Ag) nanoparticles supported on three types of carbon materials including acetylene carbon (AC), carbon black (CB), and multiwalled carbon nanotube (MWCNT)—Ag/AC, Ag/CB, and Ag/MWCNT, respectively—were prepared using the wet impregnation method. The silver loading in the catalysts was designed as 60 wt.% during the synthesizing process, which was examined using thermogravimetric analysis. The elemental composition of the prepared Ag/AC, Ag/CB, and Ag/MWCNT catalysts was confirmed using X-ray diffraction analysis. The nanoparticle size of Ag attached on carbon particles or carbon nanotubes, as observed by scanning electron microscopy (SEM), was around 50 nm. For the performance tests of a single AEMFC, the obtained results indicate that the maximum power density using Ag/MWCNT as the cathode catalyst (356.5 mW·cm⁻²) was higher than that using Ag/AC (329.3 mW·cm⁻²) and Ag/CB (256.6 mW·cm⁻²). The better cell performance obtained using a MWCNT support can be ascribed to the higher electrical conductivity and the larger electrochemical active surface area calculated from cyclic voltammetry measurements.