With the development of microelectronics towards integration, miniaturization and high power, the accumulation of heat in this small space has become a serious problem. Therefore, polymer matrix composites with high thermal conductivity and electrical insulation need to be developed urgently. Here, an ordered oriented boron nitride/silicon dioxide (silica) coated multiwalled carbon nanotubes (BN/SiO₂@MWCNTs) thermally conductive network was constructed in a polyvinylidene fluoride (PVDF) matrix by electrostatic spinning technique, and subsequently the PVDF composites were prepared by hot-pressing. The synergistic effect of two-dimensional BN and one-dimensional MWCNTs in PVDF was investigated. It was found that the out-of-plane thermal conductivity of BN₃₀/SiO₂@MWCNTs composites reached 0.4693 Wm⁻¹ K⁻¹, which was 209% higher than that of pure PVDF and 10% higher than that of BN/PVDF composites. The in-plane thermal conductivity of BN₃₀/SiO₂@MWCNts) composites reached 1.5642 Wm⁻¹ K⁻¹, which was 1055% higher than pure PVDF and 40% higher than BN/PVDF composites. This is attributed to the synergistic effect of BN on SiO₂@MWCNTs. Meanwhile, the volume resistivity and breakdown strength of the BN/SiO₂@MWCNTs/PVDF composites reached 3.6 × 10¹³ Ω m and 47.68 kV/mm, respectively. The results indicate that the BN₃₀/SiO₂@MWCNTs/PVDF composites have excellent thermal conductivity and electrical insulating properties, which are promising for microelectronics applications.

To investigate the inhomogeneous distribution of electric fields in insulating equipment and components, five nonlinear-conductance composite materials based on epoxy resin (EP) (nano-SiC/EP, nano-ZnO/EP, micro-ZnO/EP, nano-SiC/ZnO/EP, and nano-micro-SiC/ZnO/EP), were prepared using nano-SiC, nano-ZnO, and micro-ZnO particles as fillers. The mass fractions of the inorganic fillers were 1, 3, and 5 wt%, respectively. The direct current (DC) voltage characteristics of the composites showed that the electrical conductivities and nonlinear coefficients of the composites utilizing single-filler types increased with increasing inorganic filler content. Under the same conditions, the conductivity and nonlinear coefficient of SiC/EP were both larger than those of the nano-ZnO/EP and micro-ZnO/EP. However, the nonlinear coefficient of the composites was significantly affected by the simultaneous addition of the two inorganic fillers, micro-ZnO and nano-SiC. When the content ratio of micro-ZnO to nano-SiC was 2:3, the nonlinear coefficient of the composite reached a maximum value of 3.506, significantly higher than those of the other samples. Compared with the nano-SiC/EP, micro-ZnO/EP and nano-ZnO/EP composites with 5 wt% inorganic filler, the nonlinear coefficient of the two-filler composite was greater by a factor of 0.82, 2.48, and 5.01, respectively.

In order to improve the mechanical and dielectric properties of radome cyanate, a synergistic reinforcement method is employed to develop a resin-based ternary-composite with high heat-resistance and preferable radar-band transmission, which is expected to be applied to fabricate radomes capable of resisting high temperature and strong electric field. According to copolymerization characteristics and self-curing mechanism, epoxy resin (EP) and bismaleimide (BMI) are employed as reinforcements mixed into a cyanate ester (CE) matrix to prepare CE/BMI/EP composites of a heat-resistant radome material by high-temperature viscous-flow blending methods under the catalysis of aluminum acetylpyruvate. The crystallization temperature, transition heat, and reaction rate of cured polymers were tested to analyze heat-resistance characteristics and evaluate material synthesis processes. Scanning electron microscopy was used to characterize the micro-morphology of tensile fracture, which was combined with the tensile strength test and dynamic thermomechanical analysis to investigate the composite modifications on tenacity and rigidity. Weibull statistics were performed to analyze the experimental results of the dielectric breakdown field, and the dielectric-polarization and wave-transmission performances were investigated according to alternative current dielectric spectra. Compared with the pure CE and the CE composites individually reinforced by EP or BMI, the CE/BMI/EP composite acquires the most significant amelioration in both the mechanical and electrical insulation performances as indicated by the breaking elongation and dielectric breakdown strength being simultaneously improved by 40%, which are consistently manifested by the obviously increased transverse lines uniformly distributed on the fracture cross-section. Furthermore, the glass-transition temperature of CE/BMI/EP composite reaches the highest values of nearly 300 °C, with the relative dielectric constant and dielectric loss being mostly reduced to less than 3.2 and 0.01, respectively. The experimental results demonstrate that the CE/BMI/EP composite is a highly-qualified wave-transmission material with preferences in mechanical, thermostability, and electrical insulation performances, suggesting its prospective applications in low-frequency transmittance radomes.