This research aims to formulate a new lubricant containing oxide nanoparticles for enhancing anti-wear ability and reducing friction. Different concentrations of copper oxide (CuO) and zinc oxide (ZnO) nanoparticles were separately added to an ionic liquid, methyltrioctylammonium bis(trifluoromethylsulfonyl)imide [N1888] [NTf2], to formulate the tested lubricants. The tribological properties of the lubricants were tested by performing ball-on-disc wear tests on a tribotester (MTM, PCS Instruments). The results show that both the CuO and ZnO nanoparticles can increase the friction reduction ability of the ionic liquid when used as a neat lubricant. The anti-wear characteristic of the ionic liquid is increased by adding ZnO nanoparticles but decreased by adding CuO nanoparticles. The best tribological performance observed for the concentration of 0.2 wt% ZnO, with the wear scar diameter is reduced by 32% compared to the pure ionic liquid. The results of SEM/EDX analysis on the worm morphologies show different lubrication mechanisms of the nanoparticles in the [N1888] [NTf2], which are tribo-sintering for CuO nanoparticles, and third body with pure rolling effect for ZnO nanoparticles.

Nanoparticles as lubricant additives under a certain average diameter and concentration may reduce wear, friction and scuffing damage. However, atmospheric dust particles affect not only human health but also the efficiency of components, and even cause component failures. Therefore, the contact characteristics at interfaces with foreign particles require careful investigation. In this work, a 3-body microcontact mechanics concept is used to analyze the effects of wear debris and foreign particles on real contact area, contact mode, asperity deformation type and separation at interface. The results show that the relationship profile between dimensionless real contact area (A_t^*) and dimensionless normal contact load (F_t^*) is wedge-shaped in a 3-body contact interface. Using surface-to-surface 2-body contact area as upper bound and surface-to-particle 3-body contact as lower bound, the 3-body hybrid contact situation is in between upper and lower bounds. As the dimensionless normal contact load increases, A_t^* increases gradually as well. The order of contact mode is p-s contact, hybrid contact and then s-s contact. If the 3-body contact interface is in hybrid contact mode, the decrease in the hardness and average third body diameter will cause the A_t^* to increase significantly at the same F_t^*. Conversely, the separation and real contact area ratio of plastic deformation decrease gradually. The turning point of contact area (TPCA) occurs when the contact mode is within hybrid contact mode and the ratio of average third body diameter to the composite equivalent surface RMS roughness is about 50–70% for foreign particles and wear debris. When the F_t^* is slightly larger than F_tpca^*, the third body and surface share the total interface load approximately equally which will help reduce the real contact pressure and plastic contact area to improve surface performance.

Purpose: This paper aims to investigate the temperature and wear properties of vertical ball screws and to discuss the surface design of ball screws in industrial applications. Design/methodology/approach: The energy equation of the screw surface considering the frictional heat was established to verify the surface temperature of the ball screw. X-ray diffraction was used to examine the micro-contact temperature between the ball and screw. Debris size and density were examined to investigate wear properties of ball screws and to study the relationship of wear debris and temperature. Findings: First, the main energy source for the surface temperature of high speed vertical ball screws is derived from friction force between ball and screw. Second, the temperature rise between the ball and screw has great relevance with wear debris concentration. Third, the surface temperature of the screw is higher than between the nut and ball for high speed vertical ball screws due to high convection heat transfer. The contact temperature of the nut near the flange is smaller than that of the nut away from the flange end due to the high contact load and thermal conduction. Finally, correlation of particle size and surface roughness value for vertical ball screws was established, and its effects on contact temperature were studied. The theoretical analysis and experiments will help to characterize the design and manufacture of vertical ball screws. Originality/value: The surface temperature and micro-contact temperature analytical model were established to study the ball screw design. Based on the surface-particle micro-contact temperature balance, the optimal range of surface roughness was designed for vertical ball screws, considering the wear debris and micro-contact temperature.

Environmental contamination critically affects the durability and performance of lubricants in machine components. Over long operating periods, particles and water ingress through degraded seals accelerate grease degradation and deteriorate tribological behavior. This study evaluates the effects of SiO₂ particle concentration and water contamination, alone and in combination, on the performance of calcium-based grease in bearing steel contacts. Friction coefficients, grease temperatures, wear, pitting, and vibration signals were analyzed. The results show that an increase in particle concentration raised both friction and temperature, leading to more severe wear and pitting. The addition of 0.6 wt% water reduced fluctuations in friction and temperature, but when combined with high particle concentrations, it significantly worsened wear and pitting. The vibration-based energy ratio correlated strongly with pitting evolution, highlighting its potential as a sensitive parameter for monitoring surface fatigue. These findings provide insights into lubricant degradation under contaminated conditions and offer guidance for improving the reliability of lubricated systems.