In extremely harsh high-temperature environments in aerospace, industrial manufacturing and other fields, traditional ultrasonic temperature measurement technology has certain limitations. This paper proposes a differential single crystal sapphire ultrasonic temperature measurement method based on the magnetostrictive effect. This method abandons the traditional sensitive flexural structure and uses two single-crystal sapphire waveguides of the same material, same diameter, and slightly different lengths as sensing elements. By measuring the time delay difference between their end-face echoes, the sound velocity is inverted and the temperature is measured. COMSOL multi-physics v6.1 simulation was used to optimize the bias magnetic field design of the magnetostrictive transducer, which improved the system’s energy conversion efficiency and high-temperature stability. Experimental results show that in the range of 300–1200 °C, the sensor delay increases monotonically with increasing temperature, the sound speed shows a downward trend, and the repeatability error is less than 5%; the differential processing method effectively suppresses common mode noise in the range of 300–700 °C, and still shows high sensitivity above 800 °C. This research offers a technical solution with high reliability and accuracy for temperature monitoring in extreme environments such as those characterized by high temperatures and high pressures.

Compared to traditional temperature measurement methods, ultrasonic temperature measurement technology based on the principle of resonance offers advantages such as shorter section lengths, higher signal amplitude, and reduced signal attenuation. First, the type of sensor-sensitive element was determined, with a resonant design chosen to improve measurement performance; using magnetostrictive and resonant temperature measurement principles, the length, diameter, and resonator dimensions of the waveguide rod were designed, and a molybdenum–rhenium alloy (Mo-5%Re) material suitable for high-temperature environments was selected; COMSOL finite element simulation was used to simulate the propagation characteristics of acoustic signals in the waveguide rod, observing the distribution of sound pressure and energy attenuation, verifying the applicability of the model in high-temperature testing environments. Second, a resonant temperature sensor consistent with the simulation parameters was prepared using a molybdenum–rhenium alloy waveguide rod, and an ultrasonic resonant temperature-sensing system suitable for high-temperature environments up to 1800 °C was constructed using the molybdenum–rhenium alloy waveguide rod. The experiment used a tungsten–rhenium calibration furnace to perform static calibration of the sensor. The temperature range was set from room temperature to 1800 °C, with the temperature increased by 100 °C at a time, and it was maintained at each temperature point for 5 to 10 min to ensure thermal stability. This was conducted to verify the performance of the sensor and obtain the functional relationship between temperature and resonance frequency. Experimental results show that during the heating process, the average resonance frequency of the sensor decreased from 341.8 kHz to 310.37 kHz, with an average sensitivity of 17.66 Hz/°C. During the cooling process, the frequency increased from 309 kHz to 341.8 kHz, with an average sensitivity of 18.43 Hz/°C. After cooling to room temperature, the sensor’s resonant frequency returned to its initial value of 341.8 kHz, demonstrating excellent repeatability and thermal stability. This provides a reliable technical foundation for its application in actual high-temperature environments.