The present paper numerically investigates the stall inception mechanisms in a centrifugal compressor stage composed of a splittered unshrouded impeller and a vaned diffuser. Unsteady numerical simulations have been conducted on a calculation domain comprising all the blade passages over 360 deg for the impeller and the diffuser. Three stable operating points are simulated along a speed line, and the full path to instability is investigated. The paper focusses first on the effects of the mass flow reduction on the flow topology at the inlet of both components. Then, a detailed analysis of stall inception mechanisms is proposed. It is shown that at the inlet of both components, the mass flow reduction induces boundary layer separation on the blade suction side, which results in a vortex tube having its upper end at the casing and its lower end at the blade wall. Some similarities with flows in axial compressor operating at stall condition are outlined. The stall inception process starts with the growth of the amplitude of a modal wave rotating in the vaneless space. As the flow in the compressor is subsonic, the wave propagates upstream and interacts with the impeller flow structure. This interaction leads to the drop in the impeller pressure ratio.

The present work details the occurrence of the Kelvin–Helmholtz instability in a centrifugal compressor operating near stall. The analysis is based on unsteady three-dimensional simulations performed on a calculation domain covering the full annulus for the impeller and the vaned diffuser. A detailed investigation of the flow structure is presented, together with its evolution consequent to the mass flow reduction. It is demonstrated that this reduction leads to an enlargement of the low-momentum flow region initially induced by the combination of the secondary and leakage flows. When the compressor operates near stall, the shear layer at the interface between the main flow and this low-momentum flow becomes unstable and induces a periodic vortex shedding. The frequency of such an unsteady phenomenon is not correlated with the blade-passing frequency. Its signature is thus easily isolated from the deterministic rotor/stator interaction. Its detection requires full-annulus simulations with an accurate resolution in time and space, which explains why it has never been previously observed in centrifugal compressors.

New propulsive concepts, such as boundary layer ingestion, involve stronger interactions between the engine and its environment, and are thus more complex flows compared to classical architectures. Usual turbomachinery design tools are inadequate, and new numerical methodologies are needed to accurately predict the engine performance with affordable CPU resources. The present paper examines the relevance of a reduced-order modeling approach—the body force modeling (BFM) method—for a low-speed cooling fan with inflow distortion. The formulation itself accounts for the blade metal blockage and compressibility effects, and it relies on a semiempirical loss model, independent of computational fluid dynamics (CFD) calibration. The BFM results obtained in the present work are assessed against full-annulus unsteady Reynolds-averaged Navier-Stokes (URANS) results and experiments. The comparison shows that the BFM approach successfully quantifies the fan stage performance. Furthermore, the distortion transfer across the stage is examined and the flow patterns observed are found to be the same as in the URANS results and in the measurements. Hence, this methodology, coming at a low CPU cost, is well-adapted to the early design phase of an innovative propulsion system.

The present work is a contribution to understanding the windmilling operation of low-speed fans. Such an operating situation is described in the literature, but the context (mainly windmilling of aero-engines) often involves system dependence in the analysis. Most of the time, only regimes very close to the free-windmilling are considered. A wider range is analyzed in the present study, since the context is the examination of the energy recovery potential of fans. It aims at detailing the isolated contribution of the rotor, which is the only element exchanging energy with the flow. Other elements of the system (including the stator) can be considered as loss generators and be treated as such in an integrated approach. The evolution of the flow is described by the use of theoretical and experimental data. A theoretical model is derived to predict the operating trajectories of the rotor in two characteristic diagrams. A scenario is proposed, detailing the local evolution of the flow when a gradual progression toward free and load-controlled windmilling operation is imposed. An experimental campaign exerted on two low-speed fans aims at the analysis of both the local and global aspects of the performance, for validation. From a global point of view, the continuity of the operating trajectory is predicted and observed across the boundary between the quadrants of the diagrams. The flow coefficient value for the free-windmilling operation is fairly well predicted. From a local point of view, the local co-existence of compressor and turbine operating modes along the blade span is observed as previously reported. It is further demonstrated here that this configuration is not exclusive to free-windmilling operation and occurs inside a range that can be theoretically predicted. It is shown that for a given geometry, this local topology strongly depends on the value of the flow coefficient and is very sensitive to the inlet spanwise velocity distribution.

The resurgence in interest in aircraft electro-aerodynamic (EAD) propulsion has been sparked due to recent advancements in EAD thrusters, which generate thrust by employing a plasma generated through electrical discharge. With potentially quieter propulsion that could contribute to the generation of lift or the control of attitude, it is important to determine the feasibility of an EAD-propelled airplane. First, the main propulsive characteristics (thrust generation and power consumption) of EAD thrusters were drawn from the literature and compared with existing technologies. Second, an algorithm was developed to couple standard equations of flight with EAD propulsion performance and treat the first-order interactions. It fairly replicated the performance of the only available autonomous EAD-propelled drone. A test case based on an existing commercial UAV of 10 kg equipped with current-generation EAD thrusters anticipated a flight of less than 10 min, lower than 30 m in height, and below 8 m · s ⁻¹ in velocity. Achieving over 2 h of flight at 30 m of height at 10 m · s ⁻¹ requires the current EAD thrust to be doubled without altering the power consumption. For the same flight performance as the baseline UAV, the prediction asked for a tenfold increase in the thrust at the same power consumption.

The influence of variable geometry stators on the stage behavior is analyzed from both theoretical and experimental points of view. A theoretical analysis of the trajectory of some pressure-ratio lines in a loading-to-flow-coefficient diagram leads to the definition of a specific dimensionless parameter: the reduced section. This parameter is representative of the stator geometric configuration and is thus expected to be a good candidate to describe the variable geometry problem. From a theoretical point of view, this parameter is no less than the formal expression of the link between the geometric configuration of the stator and the behavior of the stage. An experimental approach decomposed in three phases is then led to evaluate this assessment. The results clearly demonstrate the crucial influence of the reduced section in the operating point definition. It leads to the conclusion that from a theoretical point of view, the two solutions mainly used in the industry for variable geometry stages (variation of the height or of the opening position of the stator blades) are equivalent provided that they are sanitized of their respective technological drawbacks. It has also been shown that the geometric configuration of the stator chosen to reach a specific value of the reduced section has some incidence on the efficiency of the stage. This observation gives some opportunities for optimization, for which some axis of reflection is given.