A multi-scale investigation was conducted to study the surface properties of xanthate-absorbed chalcopyrite at elevated temperature to understand the temperature effect on the xanthate’s performance during chalcopyrite flotation. Firstly, a macro-scale study was initiated to investigate the temperature effect on the hydrophobicity of mineral surface by means of contact angle measurement, Hallimond tube microflotation and lab flotation tests; secondly, a micro–scale study was conducted to clarify the temperature effect on the adsorption of chemicals on mineral surface employing an atomic force microscope (AFM) and Fourier transform infrared spectroscopy-attenuated total reflectance (FTIR-ATR). In the experiments, pure chalcopyrite samples were used for contact angle measurement, Hallimond tube microflotation, AFM and FTIR; and copper ore samples (1.51% Cu, 5.88% Fe 0.029% Mo, 5.23% S in weight percentage) were used for lab flotation tests. FTIR spectra and AFM images showed that, when potassium amyl xanthate (PAX) was used as the collector in this study, oily dixanthogen was the main hydrophobic species on the chalcopyrite surface. The morphological change of dixanthogen patches at elevated temperatures has a more significant impact than changes in the amount of adsorption species. Increasing temperature within a certain range is beneficial for the collector’s performance by increasing flotation recovery.

An organic-inorganic hybridization strategy has been proposed to synthesize polymerizable lipid-based materials for the creation of highly stable lipid-mimetic nanostructures. We employ atomic force microscopy (AFM) to analyze the surface morphology and mechanical property of electrospun cholesteryl-succinyl silane (CSS) nanofibers. The AFM nanoindentation of the CSS nanofibers reveals elastic moduli of 55.3 ± 27.6 to 70.8 ± 35 MPa, which is significantly higher than the moduli of natural phospholipids and cholesterols. The study shows that organic-inorganic hybridization is useful in the design of highly stable lipid-based materials.

An atomic force microscope (AFM) was applied to study of the adsorption of xanthate on bornite surfaces in situ in aqueous solutions. AFM images showed that xanthate, i.e., potassium ethyl xanthate (KEX) and potassium amyl xanthate (PAX), adsorbed strongly on bornite, and the adsorbate bound strongly with the mineral surface without being removed by flushing with ethanol alcohol. The AFM images also showed that the adsorption increased with the increased collector concentration and contact time. Xanthate adsorbed on bornite in a similar manner when the solution pH changed to pH 10. The AFM force measurement results showed that the probe–substrate adhesion increased due to the adsorption of xanthate on bornite. The sharp “jump-in” and “jump-off” points on force curve suggest that the adsorbate is not “soft” in nature, ruling out the existence of dixanthogen, an oily substance. Finally, the ATR-FTIR (attenuated total reflection-Fourier-transform infrared) result confirms that the adsorbate on bornite in xanthate solutions is mainly in the form of insoluble cuprous xanthate (CuX) instead of dixanthogen. This xanthate/bornite adsorption mechanism is very similar to what is obtained with the xanthate/chalcocite system, while it is different from the xanthate/chalcopyrite system, for which oily dixanthogen is the main adsorption product on the chalcopyrite surface. The present study helps clarify the flotation mechanism of bornite in industry practice using xanthate as a collector.

Atomic force microscopy (AFM) has been applied to study the adsorption morphology of various collectors, i.e., potassium ethyl xanthate (KEX) and potassium amyl xanthate (PAX) and Cytec Aerofloat 238 (sodium dibutyl dithiophosphate), on chalcocite in situ in aqueous solutions. The AFM images show that all these collectors adsorb strongly on chalcocite. Xanthate adsorbs mainly in the form of insoluble cuprous xanthate (CuX), which binds strongly with the mineral surface without being removed by flushing with ethanol alcohol. This xanthate/chalcocite adsorption mechanism is very similar to the one obtained with the xanthate/bornite system; while it is different from the one of the xanthate/chalcopyrite systems, for which oily dixanthogen is the main adsorption product on chalcopyrite surface. On the other hand, dibutyl dithiophosphate adsorbs on chalcocite in the form of hydrophobic patches, which can be removed by rinsing with ethanol alcohol. AFM images show that the adsorption of collectors increases with increasing adsorption time and collectors’ concentration. In addition, increasing the solution pH to 10 does not prevent the adsorption of xanthate and Aerofloat 238 on chalcocite and the result is in line with the fact that chalcocite floats well in a wide pH range up to 12 with xanthate and dialkyl dithiophosphate being used as collectors. The blending collectors study shows that xanthate and dialkyl dithiophosphate can co-adsorb with both insoluble cuprous xanthate and oily Cu(DTP)₂ (Cu dibutyl dithiophosphate) on a chalcocite surface. The present study helps to clarify the flotation mechanism of chalcocite in industry practice using xanthate and dialkyl dithiophosphate as collectors.