Due to the recent improvement in the additive manufacturing field, aerospike engines have been reconsidered as a possible alternative to the traditional bell-shaped nozzles. The former offer higher thrust and specific impulse during the launcher ascension phase because they are theoretically able to adapt the gas expansion ratio, reaching the optimal condition for a wide range of ambient pressure values, while bell-shaped nozzles can achieve the optimal expansion condition only at the design altitude. This capability has been proved for full-length plug nozzles, which, however, have some drawbacks, like a low thrust-to-weight ratio and challenging design of the cooling system at the spike tip. Therefore, research is moving towards truncated spike geometries, which allow the previously mentioned issues to be overcome. The aim of this work is to verify the expansion adaptation ability of a specific truncated aerospike geometry at different ambient pressures and to develop a simplified theory to estimate the upper bound of the base thrust coefficient. The analysis has been addressed by running numerical fluid dynamics simulations performed with an OpenFOAM solver.

Validation of a numerical strategy to simulate the expansion around a plug nozzle Marco Daniel Gagliardi, Luca Fadigati, Nabil Souhair, Fabrizio Ponti [butt