Interest in green electronics has grown significantly as global electronic production, electronic waste (e-waste) generation, and resource depletion rise in parallel with international efforts to reduce carbon emissions. The persistent challenges of successful e-waste recycling and the environmental impact of resource consumption highlight the urgent need for transformative solutions in the electronics sector. Without major breakthroughs, conventional electronics as currently manufactured and consumed fall short of contributing to climate and other sustainability targets. Therefore, to support the transition to greener electronics, this work reviews existing research and legislation relevant to the field and considers the perspectives and ongoing efforts of the EU Green Electronics Working Group (comprised of 12 green electronics-focused Horizon Europe projects) to identify and define the most important aspects of green electronics. Given the absence of a widely accepted definition of what makes electronics truly “green,” the most critical aspects are clarified to support the development of a common, unified definition: Electronics that, when measured against their alternatives over their whole lifecycle and value chain, have a reduced environmental impact in terms of greenhouse gas emissions, toxicity, and resource depletion and avoid burden shifting from one impact to another or along the value chain, while fulfilling a given function. A set of recommendations and best practices, informed by the latest advancements and ongoing research developments in green electronics, is then provided to address the entire lifecycle of electronic devices. These strategies offer a framework to guide the development and adoption of greener electronics.

Electrochemical biosensors are becoming increasingly prevalent across medical, food, and bioprocessing industries for monitoring complex biological processes. However, their sensitivity to contamination and exposure to potentially hazardous biological species often necessitates single-use disposal, contributing to the release of high-value, high-demand, and environmentally damaging materials into the environment. This study investigates the feasibility of a closed-loop recycling process for single-use glucose biosensors, with a focus on the recovery and reuse of noble metals silver and gold. Guided by ecodesign principles and using low-impact materials, we developed a silver screen ink, gold syringe ink, and a poly(lactic acid) (PLA) substrate. Sensors were fabricated by additive manufacturing and screen printing—enabling the scalability afforded by screen printing to produce the high-coverage silver layer while also minimising gold ink waste using additive manufacturing. A low-energy recovery method that exploited selective solvent compatibility was developed to reclaim silver and gold. Second-generation devices were then fabricated, demonstrating performance comparable to commercial equivalents while achieving an 80% reduction in material usage, cost, and environmental impact across 16 categories using a life cycle assessment (LCA).

Electrochemical biosensors are becoming increasingly prevalent across medical, food, and bioprocessing industries for monitoring complex biological processes. However, their sensitivity to contamination and exposure to potentially hazardous biological species often necessitates single-use disposal, contributing to the release of high-value, high-demand, and environmentally damaging materials into the environment. This study investigates the feasibility of a closed-loop recycling process for single-use glu-cose biosensors, with a focus on the recovery and reuse of noble metals silver and gold. Guided by ecodesign principles and using low impact materials we developed a silver screen ink, gold syringe ink, and a poly(lactic acid) (PLA) substrate. Sensors were fab-ricated by additive manufacturing and screen printing - enabling the scalability afforded by screen printing to produce the high coverage silver layer, while also minimising gold ink waste using additive manufacturing. A low-energy recovery method that exploited selective solvent compatibility was developed to reclaim silver and gold. Sec-ond-generation devices were then fabricated, demonstrating performance comparable to commercial equivalents while achieving an 80% reduction in material usage, cost, and environmental impact across 15 categories using life cycle assessment (LCA).