The low-temperature fatigue crack propagation rate of 925A steel, as a rudder steel for polar special ships, has a crucial impact on the evaluation of the fatigue strength of polar ships. The purpose of this article is to study the fatigue crack propagation rate of 925A steel under different low-temperature conditions from room temperature (RT) to −60 °C. The material was subjected to fatigue crack propagation tests and stress intensity factor tests. The experimental tests were conducted according to the Chinese Standard of GB/T6398-2017. The results show that as the temperature decreases, the lifespan of 925A increases. Within a certain stress intensity factor, as the temperature decreases, the fatigue crack propagation rate decreases. At −60 °C, it exhibits ductile fracture; within normal polar temperatures, it can be determined that 925A meets the requirements for low-temperature fatigue crack propagation rates in polar regions. However, in some extreme polar temperatures below −60 °C, preventing brittle failure becomes a key focus of fatigue design. Finally, the fatigue crack propagation behavior at the microscale of 925A steel at low temperatures was described using fracture morphology. The experimental data can provide reference for the design of polar ships to further resist low-temperature fatigue and cold brittle fracture.
Gear faults are a frequent cause of rotating machinery breakdowns. There are two open issues in the current intelligent diagnosis model of gear faults. (1) Shallow models demand fewer data but necessitate feature extraction from raw signals, relying on prior knowledge. (2) Deep networks can adaptively extract fault features but require large datasets to train hyperparameters. In this paper, a novel fusion model, called CBAM-TCN-SVM, is proposed for intelligent gear fault diagnosis. It consists of a temporal convolutional network module (TCN), a convolutional block attention module (CBAM), and a support vector machine (SVM) module. More specifically, the frequency-domain sequence data are fed into the CBAM-TCN model, which effectively extracts deep fault features via multiple convolutional layers, channel attention mechanisms, and spatial attention mechanisms. Then, the SVM classifier is employed for intelligent classification. The fusion model combines the advantages of deep networks and shallow classifiers, addressing the issues that arise when the accuracy of fault diagnoses is constrained by the data scale and feature extractions rely on prior knowledge. The experiments result in the proposed method achieving a classification accuracy of 98.3% and demonstrate that it is a feasible approach for predicting gear faults.
For underwater vehicles navigating in Arctic Sea ice-covered waters, fatigue damage is a crucial issue. Many scholars have conducted low-temperature fatigue analysis on low-temperature materials and substrate platforms for ships, and the results show that low temperature is beneficial for improving the mechanical properties of materials. However, they have mainly focused on low-temperature performance experiments and simulation analysis of standard components of materials, and there are very few fatigue life experimental studies on underwater vehicle mechanical structures. This paper conducts experimental investigations on a scaled model of an underwater vehicle rudder mechanism in a polar environment laboratory. Using a comparative analysis method involving simulations and experiments, the low-temperature fatigue test data of the scaled underwater vehicle rudder mechanism are analyzed, and the quantified analysis between fatigue and different low-temperature loading cycles, as well as the influence of icing on the fatigue life, is explored. It is indicated that the Arctic environment can decrease the fatigue life of the underwater vehicle rudder mechanism by deteriorating its material properties. The paper builds the foundation for the fatigue life of an underwater vehicle rudder mechanism in Arctic low-temperature environments.
The overall swing dynamics of rigid slender payloads lifted in a vertical orientation deviate significantly from the ideal point-mass pendulum model, leading to severe performance degradation of feedforward control strategies designed based on this simplified model. This paper focuses on the bridge crane system and establishes a double-pendulum dynamic model that accounts for the payload’s mass distribution effect. To compensate for the theoretical error of the linearized model, a data-driven payload swing frequency correction strategy is proposed. Based on this corrected model, a dual-mode Zero Vibration Derivative (Corrected-Dual-ZVD) input shaping feedforward controller is designed. Simulations under eight typical operating conditions were conducted using the Matlab/Simulink control system simulation software. The results show that compared to the controller designed based on the traditional single-pendulum model, the proposed Corrected-Dual-ZVD controller, based on the corrected double-pendulum model, can significantly reduce the maximum residual swing angle of the payload. The average swing angle suppression rate reaches 68.9% across seven valid operating conditions, and it can reach 98.9% under the extreme condition of high speed and short rope length. When model parameters are subjected to ±10% disturbances, the proposed method demonstrates good robustness.
To better address the operational requirements for emergency underwater ship maintenance, this study proposes the use of an underwater robotic arm instead of divers for cleaning submerged hull sections. Experimental analyses are conducted to validate the stability and feasibility of the constructed underwater robotic arm cleaning system. Initially, hydrodynamic analysis of the robotic arm was performed using the Morison equation. Through fluent dynamic simulations, the hydrodynamic moments on each robotic arm during cleaning operations were obtained, confirming that stress under typical seawater flow velocities remained within the rated limits. Subsequently, dynamic simulations were carried out to determine the joint driving torques in a fluid environment, quantify the influence of the hydrodynamic resistance on the joint torque, and verify the accuracy of the fluid dynamics model. Finally, motion control and underwater cleaning experiments were implemented on the system. Experimental results further corroborated the correctness of the fluid model and operational environment analysis, demonstrating the expected cleaning performance and providing both data and experimental support for practical underwater maintenance during long-distance ship voyages.
For underwater vehicles navigating in Arctic Sea ice-covered waters, fatigue damage is a crucial issue. Many scholars have conducted low-temperature fatigue analysis on low-temperature ma-terials and substrate platforms for ships, and the results show that low-temperature is beneficial for improving the mechanical properties of materials. However, they mainly focus on low-temperature performance experiments and simulation analysis of standard components of materials, and there are very few fatigue life experimental studies on underwater vehicle me-chanical structures. This paper conducts experimental investigations on a scaled model of an underwater vehicle rudder mechanism in a polar environment laboratory. Using a comparative analysis method involving simulations and experiments, the low-temperature fatigue test data of the scaled underwater vehicle rudder mechanism are analyzed, and the quantified analysis be-tween fatigue and different low-temperature loading cycles, as well as the influence of icing on the fatigue life, is explored. It is indicated that the arctic environment can decrease the fatigue life of the underwater vehicle rudder mechanism by deteriorating its material properties. The paper builds the foundation for the fatigue life of an underwater vehicle rudder mechanism in arctic low-temperature environments.