The aim of this research is to study the anticorrosive behavior of a coating consisting of modified montmorillonite nanoclay as an inorganic green inhibitor. The anticorrosion protection for mild steel in 1.0 M HCl solution is studied via weight loss, electrochemical methods, SEM, and XRD. The results proved that montmorillonite nanoclay acts as a good inhibitor with a mixed-type character for steel in an acidic solution. Both anodic and cathodic processes on the metal surface are slowed down. There is a clear direct correlation between the added amount of montmorillonite nanoclay and the inhibition efficiency, reaching a value of 75%. The inhibition mechanism involves the adsorption of the montmorillonite nanoclay onto the metal surface. Weight loss experiments are carried out with steel samples in 1.0 M HCl solution at room temperature, and the same trend of inhibition is produced. SEM was used to image the surface at the different stages of the corrosion inhibition process, and also to examine the starting nanoclay and steel. XRD was used to characterize the nanoparticle structure of the coating. Montmorillonite nanoclay is an environmentally friendly material that improved the corrosion resistance of mild steel in an acidic medium.

Galena is a natural mineral enriched with lead sulfide (PbS). It typically forms in hydrothermal veins associated with igneous rocks and can also occur as a gangue mineral in other ore deposits. PbS is of special importance for scientific research applications due to the possibility of tuning its semiconductor energy gap using nanotechnology in conjunction with powder metallurgy as an easy, controllable production route. In this paper, almost pure PbS was successfully produced starting from a high ratio of PbS phase galena ore. As-received galena lumps were roughly pulverized and milled to produce four particle size ranges of 38, 63, 125, and 250 µm prior to compaction and sintering in a vacuum (pre-flushed with argon gas). SEM coupled with the EDAX analysis unit was employed to investigate the microstructure and chemical composition of the as-received galena and the subsequent products after sintering. The chemical analysis confirmed the high ratio of PbS compound in the as-received galena and sintered products with approximately 85% Pb and 13% S mass ratio. The sintering process of the galena powder was carried out at different values of temperature, time, and compaction pressure. Additionally, the effect of length to diameter ratio of compacted and sintered samples was investigated. XRD analysis confirmed the existence of the PbS phase in the as-received and sintered samples at 700 °C with approximately 98 wt.%, as well as a new phase that is formed at 800 °C with a lower percentage. The micro-hardness of the as-received and sintered samples was measured and compared with the as-received galena ore. The results showed a significant reduction in the hardness of sintered galena powder compared with the bulk as-received galena by 52%. Furthermore, a relative sintered density of 99.3% for the as-received galena density signifies a novel result using powder metallurgy techniques.

Aluminum oxide production from aluminum filings, which are a byproduct of several industrial machining processes and cannot be recycled to attain bulk aluminum (Al), is vital due to its wide use in scientific research and industry. The goal of this paper is to produce ultrafine and down-to-the-nanoscale alumina powder (Al₂O₃), starting from a waste Al filings. The microstructure and composition of the starting Al used were investigated using scanning electron microscopy (SEM), which was equipped with an attached energy dispersive spectrometer (EDS) unit. The results of this investigation confirmed that the starting Al was mainly Al–Mg alloy. Al₂O₃ was produced using two routes: The first involved the burning of aluminum hydroxide Al(OH)₃ that was precipitated from aluminum chloride solution (AlCl₃) resulting from dissolving the Al filings in 2M HCl. The second route involved direct precipitation as a reaction product of aluminum chloride with sodium carbonate solution. The Al₂O₃ produced using both routes, as well as the intermediate product Al(OH)₃, were studied by SEM. The results demonstrate that the nanoscale range size was reached after milling of the produced Al₂O₃. Following thorough washing with distilled water, the EDS and the XRD techniques confirmed the formation of Al₂O₃, with no residual salt detected. The EDS results showed that the ratios of Al and O in the produced Al₂O₃ were about 96% of the ideal compound ratios. The XRD analysis also revealed the amorphous structure of the standard and the produced Al(OH)₃, whereas the phases of the produced Al₂O₃ were either crystalline or amorphous. In our study, the Al₂O₃ percentage yield was about 77%, and this value obviously depends on the percentage of Al dross in the original Al filings. Overall, this research provides a novel contribution to the production of alumina powder in the nano-range starting from an aluminum filings byproduct, thereby reducing the dependence on known sources of aluminum.

Nanoscale zinc sulfide (ZnS) powders have attracted considerable interest due to their unique properties and diverse applications in various fields, including wastewater treatment, optics, electronics, photocatalysis, and solar systems. In this study, nano-powder ZnS was chemically synthetized starting from Zn powder, diluted HCl, and laboratory-prepared Na2S. The obtained ZnS was studied using an SEM coupled with EDS, XRD analysis, UV–Visible spectroscopy, and FTIR techniques. The XRD results showed that the synthesized nanoscale ZnS powder was approximately 2.26 nm. Meanwhile, the EDS and XRD patterns confirmed the high purity of the obtained ZnS powder. In addition, the ZnS powder was compacted and sintered in an argon atmosphere at 400 °C for 8 h to prepare the required pellets for thin-film deposition via E-beam evaporation. The microscopic structure of the sintered pellets was investigated using the SEM/EDS. Furthermore, the optical properties of the deposited thin films were studied using UV–Visible spectroscopy in the wavelength range of 190–1100 nm and the FTIR technique. The bandgap energies of the deposited thin films with thicknesses of 111 nm and 40 nm were determined to be around 4.72 eV and 5.82 eV, respectively. This article offers a facile production route of high-purity ZnS powder, which can be compacted and sintered as a suitable source for thin-film deposition.

In this research, some physical properties such as the density, specific heat capacity, and micro-hardness of galena ore lumps purchased from the public market were determined. The microscopic study, using the scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), confirmed that the as-received galena ore was mostly lead sulfide (PbS). The XRD pattern of the galena powder also elucidated that all the peaks were assigned to PbS. In addition, the as-received galena was roughly crushed, and fine-milled using a high-vibration milling machine with tungsten carbide rings. Nanoscale particles of about 90 nm were produced in a very short milling time of around 15 min. The obtained nanoscale powder was well investigated in the SEM at low and high magnifications to assess the exact range of particle size. Meanwhile, the SEM was employed to investigate the microstructure of sintered samples, where a part of the milled galena powder was compacted and sintered at 700 °C for 2 h. Again, the result of this investigation proved the formation of PbS with even smaller grain size compared with the grain size of the starting galena ore. A high relative sinter density of approximately 97% for galena powder was achieved by sintering under vacuum.

In this article, nanopowder zinc sulfide (ZnS) was chemically precipitated starting from Zn powder and diluted HCl to make a ZnCl2 solution followed by a reduction process using a laboratory-prepared Na2S. Na2S was produced by dissolving NaOH in distilled water. Then, according to the stochiometric values of the compound, high-purity S powder was added while heating and stirring the mixture to a temperature of approximately 105 oC. The mixture was finally dried under a vacuum at 200 oC. The produced ZnS was studied using SEM coupled with EDS, XRD analysis, UV-Vis, and FTIR techniques. The results confirmed the synthesis of nanoscale ZnS powder and its chemical composition. To prepare ZnS pellets, the ZnS nanopowder was compacted and sintered under an Argon atmosphere at 400°C for 8 hours. The SEM and EDS examined the microscopic structure of the sintered pellets. The sintered ZnS pellets were also used as an evaporation source for thin deposition via E-beam evaporation. Furthermore, the optical properties of the deposited thin films were studied using UV-Visible spectroscopy in the wavelength range of 190 -1100 nm, where the energy gaps (Eg) were calculated for thin films with thicknesses of 111 nm and 40 nm, and they were around 4.72 eV and 5.82 eV, respectively. This article offers a facile production route of a high-purity ZnS nanopowder and its application as an evaporation source for the E-beam deposition of ZnS thin films.