Temperature and humidity monitoring in grain-carton warehousing is essential for quality assurance, yet fixed wiring is difficult under frequent stacking and battery-powered tags require routine maintenance. This study proposes a distributed passive monitoring sensing system that combines high-efficiency light energy harvesting with low-power long-range wide-area network (LoRa) communication. The key novelty is a carton-oriented separated architecture: an external photovoltaic harvester is wired to internal sensing/communication modules, mitigating stack-induced shading and enabling reliable operation for sensors embedded inside densely stacked cartons; an occlusion-tolerant multi-tag reporting strategy is further adopted. The tag integrates (i) an energy management module based on the bq25570 with a monocrystalline light cell and energy storage for low-light/intermittent illumination, (ii) a LoRa transceiver optimized for long-range and occlusion-tolerant data delivery, and (iii) a temperature–humidity sensing module for reliable microenvironment measurements. A hardware layout with an external photovoltaic panel and internal core modules mitigates carton-induced shading, while low-power scheduling and a lightweight protocol ensure robust sensing and transmission. Experiments show that the energy management module achieves > 60% charging efficiency at a 1.3 V input. After penetrating three layers of grain cartons, the LoRa link maintains a stable range of 500–800 m with ≤1% packet loss under concurrent multi-tag transmission. The measurement errors are within ±1 °C and ±3% relative humidity (RH) in the experimental setup. The proposed system eliminates fixed bus wiring and routine battery replacement, offering a scalable solution that enables maintenance-free monitoring in densely stacked warehousing environments.

In grain storage and transportation, biological activity, including respiration and metabolism, generates heat, creating temperature gradients that can induce moisture migration and form high-humidity areas. This accelerates fungal and insect activity, leading to quality degradation. Long-term, distributed temperature monitoring inside grain piles is essential for ensuring safe storage and early risk warning. Radio Frequency Identification (RFID) technology has become widely adopted in storage temperature monitoring due to its low cost, maintenance-free operation, and high security. However, traditional RFID systems have limited communication ranges, and the large size of storage facilities necessitates the deployment of multiple readers, which increases costs. Additionally, the high density and fluctuating moisture content of bulk grain lead to significant RF signal absorption and scattering, weakening the accessibility of purely wireless systems to deeper parts of the grain pile. To address these issues, a passive distributed temperature monitoring system based on RFID technology is proposed. The system utilizes RFID readers to harvest RF energy for passive power supply, with an external antenna ensuring stable energy harvesting and data transmission. Single-bus multi-point temperature sensor modules are integrated into the system, enabling distributed temperature measurements across grain piles or warehouses. Experimental results show that the system achieves a temperature collection success rate of 98%, with an accuracy of ±1 °C and a polling cycle of less than 30 s, providing a low-cost, battery-free, and scalable solution for grain storage monitoring, significantly improving storage quality.