In the context of global efforts to pursue carbon neutrality, the research on the application technology of methanol fuel in internal combustion engines has ushered in a new peak. In order to provide a theoretical basis for the development of direct injection methanol engines, the spray characteristics of methanol with high-pressure direct injection were studied. Based on the visualization experimental device of constant volume vessels, the diffused background-illumination extinction imaging (DBI) and schlieren methods were applied to examine the distinctions in the evaporating spray properties between methanol and diesel under different injection pressures and ambient temperature conditions. Furthermore, aiming to maximize the potential of methanol fuel in compression ignition engines, under the premise that the alternative fuel can obtain the same total fuel energy as diesel, two different injection strategies of methanol were proposed and evaluated through the coordination of the nozzle hole diameter, injection pressure and injection duration. It reveals that it is easier for methanol spray to evaporate because of the lower boiling point, which results in a shorter spray tip penetration and wider spray angle compared with those of diesel, especially under the middle-level ambient temperature (600 K) condition. These deviations are also observed under different injection pressure conditions. However, affected by the lower energy density, the strategies of injecting the same fuel energy of methanol with that of diesel prolong the methanol spray tip penetration, enlarge its spray area and sacrifice the methanol evaporation performance. It is necessary for the geometrical design of the combustion chamber to coordinate with the hole diameter and injection pressure selection to deal with the huge distinctions in the spray characteristics between methanol and diesel fuel.

In the future, ammonia is expected to become a carbon-free fuel for internal combustion engines. However, the flammability of ammonia is poorer compared to conventional fuels such as gasoline and diesel fuel. Pre-chamber jet ignition may be an effective way to ensure stable ignition and enhance the combustion of ammonia. In this paper, the effects of pre-chamber geometric parameters, including volume and orifice diameter, on the jet ignition and combustion processes were studied using visualization methods, combined with pressure acquisition. The results showed that ignition energy increased and the jet duration was prolonged with the increase in pre-chamber volume, resulting in a higher maximum pressure and pressure rise rate in the main chamber. The jet characteristics of a larger volume pre-chamber exhibited higher stability when the ambient parameters were changed. The smaller volume pre-chamber showed the superiority of a shorter flame propagation distance inside the pre-chamber, which advanced the timing of the jet appearance and shortened the ignition delay when the flammability of the pre-mixture was adequate. The larger pre-chamber orifice diameter caused an earlier jet ignition timing, shorter ignition delay, and higher ignition location. The jet duration for the pre-chamber with a smaller orifice was longer, which was beneficial for increasing the pressure rise rate in the main chamber. Too small a pre-chamber orifice led to ignition failure in the main chamber.

The authors applied one-dimensional (1-D) simulation and 3-D Computational Fluid Dynamics (CFD) simulation to evaluate the potential of in-cylinder control methods on a low-speed 2-stroke marine engine to reach the International Maritime Organization (IMO) Tier 3 NO_x emissions standards. Reducing the combustion temperature is an important in-cylinder measure to decrease NO_x emissions of marine diesel engines. Miller-cycle and Exhaust Gas Recirculation (EGR) are effective methods to reduce the maximum combustion temperature and accordingly decrease NO_x emissions. The authors’ calculation results indicate that with a combination of 2-stage turbocharging, a mild Miller-cycle and 10% EGR rate, the NO_x emissions can be decreased by 48% without the increased Specific Fuel Oil Consumption (SFOC) penalties; with a medium Miller-cycle and 10% EGR, NO_x can be decreased by 56% with a slight increase of SFOC; with a medium Miller-cycle and 20% EGR, NO_x can be decreased by 77% and meet IMO Tier 3 standards, but with the high price of a considerable increase of SFOC. The first two schemes are promising to meet IMO Tier 3 standards with good fuel economy if other techniques are combined.

Using low price heavy fuel oil (HFO) in high-speed diesel engines is a practical way to reduce running costs. However, most high-speed diesel engines’ fuel systems and combustion systems cannot adapt to HFO. This causes the problem of deterioration of combustion performance. In order to solve this problem, the authors have modified the fuel injection system and combustion system of a high-speed diesel engine to use HFO. In addition, reducing the viscosity of HFO is necessary before it is fed into the engine. Because heating apparatus are not feasible for high-speed engine users, light diesel was blended with HFO to reduce the fuel viscosity. The blend is called HFO-L. Meanwhile, for the purpose of further reducing NO_x emissions and soot emissions, water-emulsified HFO-L, named HLW, was used on the research engine. When fueled with 10% water content HLW, the engine presented the same power performance and thermal efficiency as the baseline engine fueled with light diesel. Due to the low price of HFO, the fuel economy of the engine was greatly improved. In addition, fueling HLW led to a considerable reduction of the engine’s NO_x emissions compared with the baseline engine.

In order to clarify the potential of internal purification methods on medium speed diesel engines to meet the IMO Tier III nitrogen oxide (NO_x) emission regulations, combined 1-D engine working cycle simulation and 3-D CFD simulation were conducted to predict the performance and emissions of the engine under different valve close timings, geometric compression ratios, injection timings, and Exhaust Gas Recirculation (EGR) rates. The numerical results show that, as the inlet valve close timing is advanced, NO_x is reduced by as much as 27%, but the peak of premixed combustion heat release rate is increased; this can weaken the ability to reduce NO_x with the Miller cycle. Moreover, the peak of premixed combustion heat release rate is reduced when the geometric compression ratio is increased to 15.4, and linking with injection timing by delaying 6°CA can further reduce NO_x by 55.3% from the baseline. Finally, over 80% NO_x reduction can be achieved when the above schemes are combined with over 15% EGR. The NO_x and soot can be reduced simultaneously by using moderate Miller cycle combination with moderate EGR, and the results show a large reduction of NO_x and moderate reduction of soot. This can be a feasible technical solution to meet Tier III regulations.