In this study, a wood fiber/polylactic acid composite (WPC) filament was used as feedstock to print the WPC part by means of fused deposition modeling (FDM). The morphology and mechanical properties of WPC parts printed at different speeds (30, 50, and 70 mm/s) were determined. The results show that the density of the printed WPC part increased as the printing speed decreased, while its surface color became darker than that of parts printed at a high speed. The printing time decreased with an increasing printing speed; however, there was a small difference in the time saving percentage without regard to the dimensions of the printed WPC part at a given printing speed. Additionally, the tensile and flexural properties of the printed WPC part were not significantly influenced by the printing speed, whereas the compressive strength and modulus of the FDM-printed part significantly decreased by 34.3% and 14.6%, respectively, when the printing speed was increased from 30 to 70 mm/s. Furthermore, scanning electronic microscopy (SEM) illustrated that the FDM process at a high printing speed produced an uneven surface of the part with a narrower width of printed layers, and pull-outs of wood fibers were more often observed on the fracture surface of the tensile sample. These results show that FDM manufacturing at different printing speeds has a substantial effect on the surface color, surface roughness, density, and compressive properties of the FDM-printed WPC part.

Wood fiber-reinforced polylactic acid (PLA) composites (WFRPCs) were used as a filament to manufacture the unidirectional WFRPC components by means of fused deposition modeling (FDM). The physico-mechanical properties of the WFRPC components printed at different extrusion temperatures (200, 210, 220, and 230 °C) were determined. The results revealed that most of the physical properties (moisture content, surface roughness, water absorption rate, and thickness swelling rate) of the printed WFRPC component were not significantly influenced by extrusion temperature, while its density and color difference increased as the extrusion temperature increased. Additionally, the tensile and flexural properties of the FDM-printed WFRPC component decreased when the extrusion temperature was more than 200 °C, whereas the compressive strength and internal bond strength increased by 15.1% and 24.3%, respectively, when the extrusion temperature was increased from 200 to 230 °C. Furthermore, scanning electronic microscopy (SEM) demonstrated that the fracture surface of the tensile component printed at a higher extrusion temperature exhibited a better compatibility at fiber/PLA interfaces and good adhesion between the extruded filament segments. These results indicate that the FDM printing process using different extrusion temperatures has a substantial impact on the surface color, density, and mechanical properties of the printed WFRPC component.

In this study, four types of waste bamboo fibers (BFs), Makino bamboo (Phyllostachys makinoi), Moso bamboo (Phyllostachys pubescens), Ma bamboo (Dendrocalamus latiflorus), and Thorny bamboo (Bambusa stenostachya), were used as reinforcements and incorporated into polypropylene (PP) to manufacture bamboo–PP composites (BPCs). To investigate the effects of the fibers from these bamboo species on the properties of the BPCs, their chemical compositions were evaluated, and their thermal decomposition kinetics were analyzed by the Flynn–Wall–Ozawa (FWO) method and the Criado method. Thermogravimetric results indicated that the Makino BF was the most thermally stable since it showed the highest activation energy at various conversion rates that were calculated by the FWO method. Furthermore, using the Criado method, the thermal decomposition mechanisms of the BFs were revealed by diffusion when the conversion rates (α) were below 0.5. When the α values were above 0.5, their decomposition mechanisms trended to the random nucleation mechanism. Additionally, the results showed that the BPC with Thorny BFs exhibited the highest moisture content and water absorption rate due to this BF having high hemicellulose content, while the BPC with Makino BFs had high crystallinity and high lignin content, which gave the resulting BPC better tensile properties.