In this paper, a new reconfigurable 6R linkage is obtained by combining two identical equilateral Bennett linkages arranged in a plane-symmetric manner, and a detailed kinematic analysis is conducted which shows that there are six distinct motion modes and three topological structures of the derived mechanism without changing the types of kinematic joints. Explicit relationships among the kinematic variables are obtained with D–H method and various modes are discussed in detail. Bifurcation points are derived and the reconfigurations are analyzed. The result shows that the mechanism has six motion modes which contain a special case of a plane-symmetric 6R mode and a special case of a two-fold symmetric 6R mode, an X-shaped motion mode, and two V-shaped motion modes. A physical prototype is fabricated to verify the derivation and it shows that the mechanism can transform among all the motion modes without the need of reassembling.

Due to the merits of high rigidity and good dynamics, hybrid machine tools have been gradually applied to efficient machining of thin-walled workpiece with complex geometries. However, the discontinuity of tangential component of toolpath in hybrid machine tools may cause velocity fluctuations, leading to poor surface quality of workpiece. In this paper, a novel 5-axis hybrid machine tool is taken as an example to demonstrate a smooth toolpath interpolation method. First, an adaptive acceleration and deceleration control algorithm is presented to realize the smooth transition between two constrained velocity points. Second, a spline curve-based interpolation algorithm is proposed to realize the smoothness of the trajectory. Meanwhile, a parameter synchronization method is proposed to ensure the synchronization of the interpolated tool-axis vector and the interpolated tool tip. Thirdly, an inverse kinematic analysis is conducted based on an inverse position solution model and a velocity mapping model. Finally, a set of machining tests on S-shape workpiece in line with the ISO standard is carried out to verify the effectiveness of the proposed smooth toolpath interpolation method.