Diesel engine combustion is dependent mainly on the fuel injection characteristics, particularly the injection pressure and rate, which directly affect the engine efficiency and emissions. Herein, an electrically controlled supercharger is added to a traditional high-pressure common rail system to form an ultrahigh-pressure common rail system. Then, the variations in the spray, combustion, and emission characteristics of a diesel engine with a variable fuel injection rate are analyzed. Moreover, a simulation model for a diesel engine combustion chamber is built and verified by experimental results for numerical analysis. The results reveal that the injection rate can be flexibly adjusted via regulation when the solenoid valves are opened on the electrically controlled supercharger. Specifically, (1) the boot-shaped injection rate has greater potential than the traditional rectangular injection rate in terms of combustion and emission; (2) the main injection advance angle at the boot-shaped injection rate can be properly increased to improve combustion; and (3) the pilot injection quantity and advance angle are strongly coupled with the boot-shaped injection rate, potentially enhancing the mixing efficiency of fuel and air in the cylinder to achieve favorable emission results. This paper provides good guidance for the reliable design and optimization of noble-metal-based diesel engines.
With the increasingly stringent mandatory emission regulations for engines and the continuous growth of energy consumption, reducing energy consumption and emission pollution has become an inevitable choice for engine development. Against this backdrop, biodiesel and boot-shaped injection rates have attracted widespread attention. However, research results on the combination of boot-shaped injection and biodiesel applied to engines have not yet been reported. In order to provide direction for the optimal matching of the combustion system parameters of biodiesel engines under saddle-shaped injection conditions, this paper achieves boot-shaped injection using a dual solenoid valve control strategy for ultra-high-pressure fuel injection devices, establishes a simulation model of biodiesel engines under saddle-shaped injection conditions using software and validates the model based on experiments. Subsequently, the model is used to study the influence of nozzle numbers, swirl ratio and bore-to-stroke ratio on the performance of biodiesel engines under saddle-shaped injection conditions. The results show that under saddle-shaped injection conditions, appropriately increasing the nozzle hole can refine the fuel spray, which is beneficial for fuel–air mixing and combustion in the cylinder. However, too many nozzle holes can lead to interference between adjacent fuel sprays. When the swirl ratio is large, air flow accelerates, and the oxygen concentration in the cylinder increases, which can effectively control soot formation. When the bore-to-stroke ratio is large, the fuel spray is farther away from the combustion chamber side wall, facilitating sufficient contact between fuel and air, resulting in better fuel–air mixing and effectively reducing soot formation. However, the cylinder temperature also increases, leading to higher NOx formation.
This study proposes a multi-stage decomposition framework for auxiliary power prediction of underwater vehicles to support energy management. Isolation Forest first removes outliers from the load record; Complete Ensemble Empirical Mode Decomposition with Adaptive Noise (CEEMDAN) then decomposes it, and the modes are aggregated by Sample Entropy (SE) into high-, medium-, and low-frequency sub-sequences; Variational Mode Decomposition (VMD) further refines the highest-entropy sub-sequence; and Long Short-Term Memory (LSTM) networks predict each sub-sequence and sum the results. Validation on measured data adopts a leak-free protocol in which normalization, outlier detection, and decomposition never access future observations and all models are evaluated on the original, unmodified test targets; as the test segment’s mean load level is lower, bias-corrected metrics are reported alongside raw ones. The proposed method attains the best bias-corrected R2 (0.330) and NRMSE (0.109) among seven models, reducing NRMSE by 1.0% to 15.9% versus all benchmarks, while its MAPE (9.01%) stays within 0.71 percentage points of the best baseline; five-seed repetitions confirm that this advantage is not an artifact of a single training run, a capacity-matched comparison shows that it does not stem from the larger parameter count, and a 16-combination sweep indicates low sensitivity to the VMD hyperparameters. On the public Shifts vessel power dataset, the framework remains competitive (R2 = 0.885 ± 0.077 over three seeds), although the EMD–LSTM and direct baselines are superior there owing to richer exogenous features, delimiting the applicability of the decomposition cascade.
Exhaust piping in diesel engines is subject to severe thermal stress arising from high-temperature, high-pressure gas flows, and spray cooling with atomizing nozzles has become a widely adopted method to safeguard structural reliability. However, at present, the understanding of the spray fragmentation mechanism of two-phase flow under low inlet pressure is still not comprehensive. This study establishes a three-dimensional model of a gas–liquid impinging-jet nozzle and applies a coupled Volume-of-Fluid to Discrete-Phase-Model (VOF–DPM) approach to resolve the liquid breakup process in detail. High-speed imaging experiments were carried out to validate the numerical results. Orthogonal tests were conducted at five pressure levels for both gas and water—0.28, 0.24, 0.20, 0.16, and 0.12 MPa—producing 25 data pairs of spray cone angle and Sauter Mean Diameter (SMD). Within the 0–0.3 MPa air inlet pressure range explored here, raising the pressure consistently reduced the SMD and widened the cone angle, although both trends weakened as the pressure increased. Water inlet pressure exhibited a nonlinear influence, with local extrema appearing in the higher-pressure region. The overall SMD reached a minimum of 34.12 μm and a maximum of 149.04 μm. Using these 25 data points, a genetic algorithm was employed to optimize the pressure ratio under the constraint of total hydraulic power, yielding optimization strategies for different power budgets. An additional outcome of the simulation was the identification of a structural weakness: by reshaping the original flat impingement surface into a full conical surface, atomization quality improved by 29.36% under identical boundary conditions. These findings clarify the atomization mechanism of gas–liquid impinging jets under low inlet pressure and offer practical guidance for nozzle optimization.