Additive manufacturing (AM) has developed rapidly since its inception in the 1980s. AM is perceived as an environmentally friendly and sustainable technology and has already gained a lot of attention globally. The potential freedom of design offered by AM is, however, often limited when printing complex geometries due to an inability to support the stresses inherent within the manufacturing process. Additional support structures are often needed, which leads to material, time and energy waste. Research in support structures is, therefore, of great importance for the future and further improvement of additive manufacturing. This paper aims to review the varied research that has been performed in the area of support structures. Fifty-seven publications regarding support structure optimization are selected and categorized into six groups for discussion. A framework is established in which future research into support structures can be pursued and standardized. By providing a comprehensive review and discussion on support structures, AM can be further improved and developed in terms of support waste in the future, thus, making AM a more sustainable technology.
Additive manufacturing (AM) is the process of joining materials layer by layer to fabricate products based on 3D models. Due to the layer-by-layer nature of AM, parts with complex geometries, integrated assemblies, customized geometry or multifunctional designs can now be manufactured more easily than traditional subtractive manufacturing. Path planning in AM is an important step in the process of manufacturing products. The final fabricated qualities, properties, etc., will be different when using different path strategies, even using the same AM machine and process parameters. Currently, increasing research studies have been published on path planning strategies with different aims. Due to the rapid development of path planning in AM and various newly proposed strategies, there is a lack of comprehensive reviews on this topic. Therefore, this paper gives a comprehensive understanding of the current status and challenges of AM path planning. This paper reviews and discusses path planning strategies in three categories: improving printed qualities, saving materials/time and achieving objective printed properties. The main findings of this review include: new path planning strategies can be developed by combining some of the strategies in literature with better performance; a path planning platform can be developed to help select the most suitable path planning strategy with required properties; research on path planning considering energy consumption can be carried out in the future; a benchmark model for testing the performance of path planning strategies can be designed; the trade-off among different fabricated properties can be considered as a factor in future path planning design processes; and lastly, machine learning can be a powerful tool to further improve path planning strategies in the future.
Recently, three-dimensional (3D) printing technologies have been widely applied in industry and our daily lives. The term 3D bioprinting has been coined to describe 3D printing at the biomedical level. Machine learning is currently becoming increasingly active and has been used to improve 3D printing processes, such as process optimization, dimensional accuracy analysis, manufacturing defect detection, and material property prediction. However, few studies have been found to use machine learning in 3D bioprinting processes. In this paper, related machine learning methods used in 3D printing are briefly reviewed and a perspective on how machine learning can also benefit 3D bioprinting is discussed. We believe that machine learning can significantly affect the future development of 3D bioprinting and hope this paper can inspire some ideas on how machine learning can be used to improve 3D bioprinting.
1 October 2019 in Robotics and Computer-Integrated Manufacturing