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The use of monolithic alumina is limited by its intrinsic brittleness, which is commonly addressed through second-phase reinforcement. Silicon carbide (SiC) is an attractive reinforcement due to its high-temperature stability; however, its oxidation behavior strongly influences composite processing and properties. In this study, alumina/SiC composites containing 1, 5, and 10 wt.% SiC were prepared by conventional powder mixing, calcined at 800 °C for 1 h, and pressureless sintered at 1400 °C in air. Phase evolution, microstructure, densification, and mechanical properties were investigated using XRD, SEM/EDS, density–porosity measurements, and flexural testing. Air sintering led to SiC oxidation and the formation of silica-rich glassy phase and mullite, which significantly affected densification. The composite containing 1 wt.% SiC exhibited the best performance, with a flexural strength of 248.7 MPa, a Weibull modulus of 5.7, an average grain size of 1.86 µm, and a porosity of 11.08%. Higher SiC contents resulted in excessive porosity and severe degradation of mechanical properties.
This work investigates the development of multifunctional bioceramic composites based on hydroxyapatite reinforced with the lead-free piezoelectric phase sodium potassium niobate, Na0.5K0.5NbO3. Hydroxyapatite powder was synthesized by aqueous precipitation and combined with sodium potassium niobate synthesized by solid-state reaction to produce bulk ceramics containing 0, 10, 20, and 30 wt.% sodium potassium niobate, consolidated by conventional sintering. The materials were characterized in terms of density, linear shrinkage, phase composition, microstructure, elemental composition, flexural strength, and antibacterial response. X-ray diffraction analysis confirmed the coexistence of hydroxyapatite and orthorhombic sodium potassium niobate, with the intensity of sodium potassium niobate-related reflections increasing with its content, together with minor secondary phases. Scanning electron microscopy revealed the progressive incorporation of sodium potassium niobate grains into the hydroxyapatite matrix and showed a strong dependence of porosity on sodium potassium niobate content. Flexural tests showed that intermediate sodium potassium niobate additions improved strength compared with monolithic hydroxyapatite, whereas highly porous compositions exhibited reduced mechanical performance. Agar-diffusion tests against representative Gram-positive and Gram-negative strains showed measurable inhibition zones, although the differences between pure hydroxyapatite and composites containing sodium potassium niobate were limited and species-dependent. Slight increases were observed for P. aeruginosa and S. aureus, whereas no appreciable changes were detected for the other strains. Therefore, these findings should be regarded as preliminary evidence of antibacterial response rather than as confirmation of an intrinsic antibacterial effect of sodium potassium niobate. Overall, the structural and mechanical results indicate that hydroxyapatite/sodium potassium niobate composites are promising lead-free candidates for the development of multifunctional bioceramics, while their antibacterial response requires further validation.