Selective Laser Melting (SLM) is a particular rapid prototyping, 3D printing, or Additive Manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders. A component is built by selectively melting and fusing powders within and between layers. The SLM technique is also commonly known as direct selective laser sintering, LaserCusing, and direct metal laser sintering, and this technique has been proven to produce near net-shape parts up to 99.9% relative density. This enables the process to build near full density functional parts and has viable economic benefits. Recent developments of fibre optics and high-power laser have also enabled SLM to process different metallic materials, such as copper, aluminium, and tungsten. Similarly, this has also opened up research opportunities in SLM of ceramic and composite materials. The review presents the SLM process and some of the common physical phenomena associated with this AM technology. It then focuses on the following areas: (a) applications of SLM materials and (b) mechanical properties of SLM parts achieved in research publications. The review is not meant to put a ceiling on the capabilities of the SLM process but to enable readers to have an overview on the material properties achieved by the SLM process so far. Trends in research of SLM are also elaborated in the last section.

Hierarchical vanadium oxide nanoflowers (V₁₀O₂₄·nH₂O) were synthesized via a simple, high throughput method employing a fast electrochemical reaction of vanadium foil in NaCl aqueous solution, followed by an aging treatment at room temperature. During the electrochemical process, the anodic vanadium foil is dissolved in the form of multi-valence vanadium ions into the solution, driven by the applied electrical field. After being oxidized, the VO²⁺ and VO₂ ⁺ ions instantly react with the OH⁻ in the electrolyte to form uniformly distributed vanadium oxide nanoparticles at a high solution temperature due to the exothermic nature of the reaction. Finally, nucleation and growth of one dimensional nanoribbons takes place on the surface of the nanoparticles during the aging process to form unique hierarchical V₁₀O₂₄·nH₂O nanoflowers. Upon heat treatment, the hierarchical architecture of the vanadium pentoxide nanoflower morphology is maintained. Such a material provides porous channels, which facilitate fast ion diffusion and effective strain relaxation upon Li ion charge–discharge cycling. The electrochemical tests reveal that the V₂O₅ nanoflowers cathode could deliver high reversible specific capacities with 100% coulombic efficiency, especially at high C rates (e.g., 140 mAh g⁻¹ at 10 C).

All-electric switching of perpendicular magnetization is a prerequisite for the integration of fast, high-density, and low-power magnetic memories and magnetic logic devices into electric circuits. To date, the field-free spin-orbit torque (SOT) switching of perpendicular magnetization has been observed in SOT bilayer and trilayer systems through various asymmetric designs, which mainly aim to break the mirror symmetry. Here, we report that the perpendicular magnetization of Co_xPt_100-x single layers within a special composition range (20 < x < 56) can be deterministically switched by electrical current in the absence of external magnetic field. Specifically, the Co₃₀Pt₇₀ shows the largest out-of-plane effective field efficiency and best switching performance. We demonstrate that this unique property arises from the cooperation of two structural mechanisms: the low crystal symmetry property at the Co platelet/Pt interfaces and the composition gradient along the thickness direction. Compared with that in bilayers or trilayers, the field-free switching in Co_xPt_100-x single layer greatly simplifies the SOT structure and avoids additional asymmetric designs.