As one of the most important and economically enhanced oil-recovery technologies, water flooding has been applied in various oilfields worldwide for nearly a century. Stratified water injection is the key to improving water-flooding performance. In water flooding, the water-injection rate is normally optimized based on the reservoir permeability and thickness. However, this strategy is not applicable after oilfields enter the ultra-high-water-cut period. In this study, an original method for optimizing water-flooding parameters for developing multi-layer sandstone reservoirs in the entire flooding process and in a given period is proposed based on reservoir engineering theory and optimization technology. Meanwhile, optimization mathematical models that yield maximum oil recovery or net present value (NPV) are developed. The new method is verified by water-flooding experiments using Berea cores. The results show that using the method developed in this study can increase the total oil recovery by approximately 3 percent compared with the traditional method using the same water-injection amounts. The experimental results are consistent with the results from theoretical analysis. Moreover, this study shows that the geological reserves of each layer and the relative permeability curves have the greatest influence on the optimized water-injection rate, rather than the reservoir properties, which are the primary consideration in a traditional optimization method. The method developed in this study could not only be implemented in a newly developed oilfield but also could be used in a mature oilfield that has been developed for years. However, this study also shows that using the optimized water injection at an earlier stage will provide better EOR performance.

The production performance of waterflood reservoirs with years of production is severely challenged by high water cuts and extensive water channels. Among IOR/EOR methods, weak gel injection is particularly effective in improving the water displacement efficiency and oil recovery. The visualized microscopic oil displacement experiments were designed to comprehensively investigate the weak gel mechanisms in porous media and the numerical simulations coupling equations characterizing weak gel viscosity induced dynamics were implemented to understand its planar and vertical block and movement behaviors at the field scale. From experiments, the residual oil of initial water flooding mainly exists in the form of cluster, column, dead end, and membranous, and it mainly exists in the form of cluster and dead end in subsequent water flooding stage following weak gel injection. The porous flow mechanism of weak gel includes the preferential plugging of large channels, the integral and staged transport of weak gel, and the residual oil flow along pore walls in weak gel displacement. The profile-control mechanism of weak gel is as follows: weak gel selectively enters the large channels, weak gel blocks large channels and forces subsequent water flow to change direction, weak gel uses viscoelastic bulk motion to form negative pressure oil absorption, and the oil droplets converge to form an oil stream, respectively. The numerical simulation indicates that weak gel can effectively reduce the water-oil mobility ratio, preferentially block the high permeability layer and the large pore channels, divert the subsequent water to flood the low permeability layer, and improve the water injection swept efficiency. It is found numerically that a weak gel system is able to flow forward under high-pressure differences in the subsequent water flooding, which can further improve oil displacement efficiency. Unlike the conventional profile-control methods, weak gels make it possible to displace the bypassed oil in the deep inter-well regions with significant potential to enhance oil recovery.

In reality, the remaining oil in the ultra-high water cut period is highly dispersed, so a thorough investigation is required to understand the microscopic remaining oil. This will directly influence the technological direction and allow for countermeasures such as enhanced oil recovery (EOR). Therefore, this study aims to investigate the state, classification method and utilization mechanism of the microscopic remaining oil in the late period of the ultra-high water cut. To achieve this, the classification of microscopic remaining oil based on mechanical mechanism was developed using displacement CT scan and micro-scale flow simulation methods. Three carefully selected mechanical characterization parameters were used: oil–water connectivity, oil–mass specific surface and oil–water area ratio. These give five types of microscopic remaining oil, which are as follows: A (capillary and viscous oil cluster type), B (capillary and viscous oil drop type), C (viscous oil film type), D (capillary force control throat type), and E (viscous control blind end type). The state of the microscopic remaining oil in classified oil reservoirs was defined after high-expansion water erosion. Based on micro-flow simulation and analysis of different forces during the displacement process, the main microscopic remaining oil recognized is in class-I, class-II and class-III reservoirs. Within the Eastern sandstone oilfields in China, the ultra-high water-cut stage is a good indicator that the class-I oil layer is dominated by capillary and viscous oil drop types distributed in large connected holes. The class-II oil layer has capillary and viscous force-controlled clusters distributed in small and medium pores with high connectivity. In the case of the class-III oil layer, it enjoys the support of capillary force control throats that are mainly distributed in small holes with high connectivity. Integrating mechanisms of different types of micro-remaining oil indicates that, enhancing utilization conditions requires increasing pressure gradient and shear force while reducing capillary resistance. An effective way to improve the remaining oil utilization is to increase the pressure gradient and change the flow direction during the water-drive development process. Hence, this forms a theoretical basis and a guide for the potential exploitation of remaining oil. Likewise, it provides a strategy for optimizing enhanced oil recovery in the ultra-high water-cut stage of mid-high permeability oil reservoirs worldwide.

During oilfield injection and production operations, fluid injection and withdrawal can significantly alter the stress state around faults, potentially triggering fault reactivation and even seismic events, which has become a focal issue in both industry and academia. In this study, based on fluid–solid coupling theory and the rate-and-state friction constitutive model, a mechanical framework was developed to evaluate fault shear slip behavior induced by injection–production activities. Numerical simulations were conducted using COMSOL Multiphysics to systematically investigate the effects of injection–production rate, operational schemes, well placement, reservoir permeability, and fault dip angle on fault stability. The results indicate that higher injection–production rates, non-steady operational schemes, injection wells located closer to faults, production wells farther from faults, lower fault core permeability, and larger fault dip angles can significantly enhance fluid pressure buildup and effective stress variations within the fault core zone. These processes lead to pronounced increases in Coulomb Failure Stress (CFS) and reductions in critical stiffness, thereby elevating the risk of fault instability and slip. Overall, the findings suggest that optimizing injection–production parameters and well placement can effectively mitigate the likelihood of fault reactivation. This study provides theoretical insights into the mechanisms of injection–production-induced fault slip and offers valuable references for safe oilfield operations and seismic risk assessment.

The development of deep oil and gas reservoirs has become a key focus in the exploration and exploitation of hydrocarbon resources. To elucidate the mechanisms governing the flow evolution of reservoir sandstone under deep, high-triaxial stress conditions, this study takes the deep reservoir sandstone of a specific block as its subject. Using a true triaxial rock mechanics–seepage coupled testing system to simulate the in situ high-triaxial stress environment. Synchronous testing of the sandstone’s mechanical and seepage properties was conducted, and a staged permeability model for the elastic and damaged zones of the sandstone was developed and experimentally validated. The results indicate that, under deep, high-triaxial stress conditions, the total stress–strain behaviour of sandstone is divided into compaction, elastic deformation, yield and post-failure stages. The mechanical behaviour exhibits a ‘compression–unloading–failure’ pattern, whilst permeability follows a U-shaped evolution characterised by an ‘exponential decline–sudden increase–stabilisation’ trend; furthermore, the influence of damage on flow properties is irreversible. The intermediate principal stress exerts a significant strengthening effect on the mechanical properties of sandstone; as it increases, the peak strength and residual strength of the sandstone rise, whilst post-peak brittleness decreases and ductility increases. The intermediate principal stress is a key factor regulating the evolution of permeability. During the elastic stage, the initial permeability of the sandstone decreases as the stress increases, and the rate of exponential decay accelerates; during the damage stage, the post-peak permeability decreases as the stress increases, and the irreversible closure of pores caused by true triaxial stress makes it difficult for the post-peak permeability to recover to its initial value. The coefficient of determination for the permeability model fitted to the elastic stage is greater than 0.9, whilst that for the damage stage ranges from 0.76 to 0.85. These models effectively characterise the quantitative relationship between permeability and strain under different stress conditions, demonstrating good reliability and applicability. The research findings provide experimental evidence for elucidating the coupled relationship between mechanics and flow in sandstone under deep, high-triaxial stress conditions, as well as for predicting flow behaviour in deep reservoirs and designing development schemes.