The dependences of the macro- and microstructures as well as the hardness of local TiC-Fe-type reinforcements (LR) fabricated in situ in steel casting using compacts containing different contents of TiC reactants and the addition of an Fe moderator have been investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and Vickers hardness (HV) tests. Five powder mixtures were selected for compact preparation; one of them contains only TiC reactants, while the other four contain TiC reactants as well as 10, 30, 50, and 70 wt pct Fe moderator additions, respectively. Next, the ready compacts were introduced to the mold cavity and poured by cast steel for the in situ LR fabrication. This is the first time, through this study, that the fragmentation phenomena was revealed by macrostructural observations of the LR produced with only the TiC reactants. The increasing Fe content gradually limited the fragmentation and infiltration processes and stabilized the dimensions of the LR. With the increasing contents of the Fe moderator, the refinement of the TiC particles in the LR was observed. Due to the limited infiltration process and high surface content of the TiC, the LR produced with 30 wt pct Fe exhibited the greatest hardness.

This paper considers the most important quality factors in processing spheroidal graphite cast iron; namely, primary grains and graphite nodules in thin-walled ductile iron castings (TWDI). In the present study, the effect of grain refinement (by means of Ti, Nb and Zr) and of the holding time after spheroidization and inoculation on effecting the primary grains and eutectic structure in TWDI castings was investigated. Moreover, metallographic examinations (including electron backscattering diffraction, EBSD) were carried out to reveal the macro- and micro-structural features during the primary and eutectic solidification of the cast iron. EBSD results indicate that, within a single dendritic grain, there are numerous boundaries that split the grain into numerous smaller areas. In particular, it is found that the graphite nodules are in contact with the boundaries inside the primary dendritic grain. In turn, crystallization of highly branched dendrites is observed, which seems to “push” the graphite nodules into the interdendritic regions during their growth. The present work investigates the dominant mechanism that gives rise to the primary spheroidal graphite cast iron (SGI) structure. In addition, this work shows that the melt quality is closely associated with the resultant morphology and number of austenite dendrites, graphite nodules, and matrix structure.