In the context of food waste valorization, the purpose of this study is to demonstrate the complete valorization of soybean residue (okara) through supercritical carbon dioxide extraction (SCE). Okara oil (OKO) was separated from full-fat powder (FFP) using SCE with and without ethanol (EtOH) as a cosolvent. The kinetics of extraction, chemical composition, and physicochemical, functional, and health-promoting properties of OKO and defatted powder (DFP) were determined. The process yielded 18.5% oil after 450 min. The soluble dietary fiber and protein of the DFP increased significantly; its water and oil absorption capacities increased despite the decrease in swelling capacity corresponding to particle size reduction. The OKO was rich in linoleic and oleic acids, with a ratio of ω6-to-ω3 fatty acids = 9.53, and EtOH increased its phenolic content (0.45 mg GAE/g), aglycone content (239.6 μg/g), and antioxidant capacity (0.195 mg TE/g). The DFP paste showed gel-like consistency and shear-thinning flow behavior, whereas the OKO showed characteristic transition of the product and affected lubrication at contact zones. Both fractions showed potential as food ingredients based on their nutritional and functional properties, as well as the capability of modifying the microstructure of a model food system.

Ulva green macroalgae or sea lettuce are rich sources of protein with nutritional benefits that promote health as a future plant-based functional ingredient in the food industry. Alkaline pretreatment improved ultrasonic-assisted protein extraction from Ulva rigida biomass. Parameters affecting ultrasonic-assisted extraction of protein were type of solvent, biomass-solvent ratio, biomass preparation and extraction cycle. In vitro digestibility was evaluated from oven- and freeze-dried biomass. Results showed highest concentration and extraction yield of protein from U. rigida using alkaline rather than acid and distilled water. A high biomass–solvent ratio at 1:10 or 0.1 g mL⁻¹ increased protein extraction. Higher alkaline concentration increased protein extraction. Highest protein extractability was 8.5% dry matter from freeze-dried U. rigida biomass, with highest protein extraction and antioxidant activity from extraction of U. rigida macroalgae at high alkaline concentrations. U. rigida macroalgae oven-dried biomass presented suitable human digestibility. Efficient pretreatment of U. rigida maximized protein hydrolysate and bioactive peptide production for wide-ranging applications.

The incorporation of okara, a by-product of soybean milk production, into gluten-free products such as crispy waffles poses challenges due to the absence of gluten’s viscoelastic properties and the high fiber content of okara. This study aimed to evaluate the effects of okara flour on the rheological properties, physical attributes, and sensory qualities of gluten-free waffles. Waffle batters with varying levels of okara flour (10%, 20%, 30%, and 40%) were prepared, and their rheological properties were analyzed using oscillatory shear and creep-recovery tests. Physical properties, proximate composition, cholesterol and glucose adsorption capacities, storage stability, and sensory attributes were also assessed. The results demonstrated that increasing okara flour content improved batter elasticity and viscosity (with complex viscosity reaching up to 10,923 Pa·s for 40% okara flour) but decreased spread ratio by up to 45% and increased moisture content by approximately 2.7%. Higher okara content also led to a 16% decrease in brightness (L*) and increased hardness, reaching 325.26 g/s at 40% substitution. Sensory evaluation revealed that waffles with 30% okara flour were preferred for their texture and overall liking, with a score of 7.43 compared to higher substitution levels. Cholesterol and glucose adsorption capacities were high in okara flour, contributing to potential health benefits. Storage stability tests showed acceptable moisture content, water activity, and microbiological safety over 60 days, though hardness decreased by about 42%. In conclusion, okara flour enhances the nutritional profile of gluten-free waffles, but its impact on texture and flavor requires careful formulation adjustments to optimize consumer acceptance.

This investigation examined the effects of microalgae supplementation on the physicochemical properties, nutritional profile, and digestibility parameters of high-moisture meat analogues (HMMAs). The sustainability and nutritional potential of incorporating three microalgae species—Arthrospira platensis, Haematococcus pluvialis, and Nannochloropsis oculata—into diets were investigated at inclusion levels of 0.5% and 1.5% (w/w). Colour metrics, compositional analysis, antioxidant capacity, textural characteristics, and in vitro protein digestibility were also assessed. The findings demonstrated enhancements in nutritional quality, particularly in protein content. Antioxidant capacity was significantly elevated in the 1.5% inclusion samples. Samples containing 1.5% A. platensis exhibited the highest chlorophyll concentrations at 19.91 mg/mg, while 1.5% H. pluvialis displayed carotenoid levels at 34.59 µg/mg. These improvements correlated with increased efficacy in ABTS and FRAP radical scavenging assays. Colourimetric analysis indicated that elevated microalgae concentrations contributed to darker hues; 1.5% H. pluvialis markedly increased redness (a-value, p < 0.05), with the visual profile similar to conventional meat. Supplementation with 1.5% A. platensis consistently decreased hardness and chewiness, likely attributable to enhanced porosity. Conversely, 1.5% N. oculata promoted a honeycomb-like microstructure, thereby augmenting cut resistance and hardness. The diminished rehydration capacity observed in 1.5% H. pluvialis was ascribed to smaller pore sizes, but maintained a higher oil-holding capacity relative to the control. All microalgae-infused HMMAs retained excellent in vitro protein digestibility. These results underscored the potential of microalgae—particularly 1.5% A. platensis for nutritional and textural enhancements, 1.5% H. pluvialis for improved visual and antioxidant properties, and 1.5% N. oculata for elevated phenolic and chlorophyll contents—in advancing sustainable, plant-based meat alternatives.

Okara, a fiber-rich soybean byproduct, can improve the sustainability of plant-based meats but may compromise texture when used at high levels. This study investigated the effects of okara flour (0–40%) on the structure–function relationships of high-moisture meat analogues (HMMA) formulated with soy protein isolate, wheat gluten, and corn starch. Analyses included composition, macrostructure, instrumental texture (cutting tests and TPA, evaluated by PCA), SDS-PAGE, and pasting behavior under both pressurized and atmospheric conditions. Increasing okara decreased protein density but increased fiber and fat, resulting in nutritional trade-offs. Fibrous anisotropy was preserved up to 20% okara but declined at higher levels, producing dense, isotropic matrices. Texture analyses revealed reduced firmness, cohesiveness, and elasticity, consistent with SDS-PAGE evidence of diminished 7S and 11S subunits. Rheological tests indicated suppressed starch swelling yet greater viscosity stability under pressure. Overall, moderate okara incorporation increased dietary fiber without fully compromising texture, whereas higher levels disrupted protein alignment and gel functionality.