Calcium phosphate has excellent biocompatibility due to its chemical similarity to human hard tissue (bone and teeth). In nanoparticulate dispersed form, it can be used as a carrier in biological systems, e.g. to transfer nucleic acids or drugs. If such nanoparticles are suitably functionalized with fluorescing dyes, they can also be used for imaging or for photodynamic therapy.

A detailed study of the production of polysaccharide aerogel (bio-aerogel) particles from lab to pilot scale is surveyed in this article. An introduction to various droplets techniques available in the market is given and compared with the lab scale production of droplets using pipettes and syringes. An overview of the mechanisms of gelation of polysaccharide solutions together with non-solvent induced phase separation option is then discussed in the view of making wet particles. The main steps of particle recovery and solvent exchange are briefly described in order to pass through the final drying process. Various drying processes are overviewed and the importance of supercritical drying is highlighted. In addition, we present the characterization techniques to analyse the morphology and properties of the aerogels. The case studies of bio-aerogel (agar, alginate, cellulose, chitin, κ-carrageenan, pectin and starch) particles are reviewed. Potential applications of polysaccharide aerogel particles are briefly given. Finally, the conclusions summarize the prospects of the potential scale-up methods for producing bio-aerogel particles.

To the best of our knowledge, it is the first study reporting the synthesis of monolithic κ-carrageenan aerogels with meso- and macroporous structures, being unique in physical and chemical properties. We demonstrate a novel method to synthesize κ-carrageenan aerogels in which potassium thiocyanate was used as the source of specific ions. Aerogels were characterized by envelope density analysis, scanning electron microscopy, nitrogen adsorption–desorption analysis, X-ray powder diffractometry and IR spectroscopy. By varying the concentration of κ-carrageenan between 0.5 and 3 wt%, the envelope density can be linearly increased from 40 to 160 kg m⁻³. The sulphate functional groups in the wet gel and the specific ions are the key factors controlling the volume shrinkage of aerogels which average about 66%. The aerogels exhibit a fibrillar structure similar to cellulose aerogels. The fibril thickness was observed to be 10–15 nm and the specific surface area was about 230 m² g⁻¹. The existing meso- and macroporous structures were confirmed by nitrogen adsorption–desorption isotherm analysis and scanning electron microscopy. The aerogels were completely pure, free of specific ions and confirmed to be amorphous by powder X-ray diffraction. Hence, these porous materials can provide a matrix with a chelating function which can be used as a host in many applications.