Over recent years, computer-aided design (CAD) has become widely used in the dental industry. In dental CAD applications using both volumetric computed tomography (CT) images and 3D optical scanned surface data, the two data sets need to be registered. Previous works have registered volume data and surface data by segmentation. Volume data can be converted to surface data by segmentation and the registration is achieved by the iterative closest point (ICP) method. However, the segmentation needs human input and the results of registration can be poor depending on the segmented surface. Moreover, if the volume data contains metal artifacts, the segmentation process becomes more complex since post-processing is required to remove the metal artifacts, and initially positioning the registration becomes more challenging. To overcome these limitations, we propose a modified iterative closest point (MICP) process, an automatic segmentation method for volume data and surface data. The proposed method uses a bundle of edge points detected along an intensity profile defined by points and normal of surface data. Using this dynamic segmentation, volume data becomes surface data which can be applied to the ICP method. Experimentally, MICP demonstrates fine results compared to the conventional registration method. In addition, the registration can be completed within 10 s if down sampling is applied.

In optical 3D shape measurement, stereo vision with structured light can measure 3D scan data with high accuracy and is used in many applications, but fine surface detail is difficult to obtain. On the other hand, photometric stereo can capture surface details but has disadvantages, in that its 3D data accuracy drops and it requires multiple light sources. When the two measurement methods are combined, more accurate 3D scan data and detailed surface features can be obtained at the same time. In this paper, we present a 3D optical measurement technique that uses re-projection of images to implement photometric stereo without an external light source. 3D scan data is enhanced by combining normal vector from this photometric stereo method, and the result is evaluated with the ground truth.