Composite pipes are currently being used in a multitude of applications varying from civil to oil and gas applications. Pipes are generally connected together by means of pipe elbows that in turn are subjected to bending moment and pressure loading. This study looks into the effect of combined loading on the first ply and ultimate failure load of pipe elbows. The influence of pressure loading followed by a bending moment versus first applying bending moment followed by subsequent pressure loading, on the ultimate catastrophic failure load, is investigated through numerical models. The combined bending moment and pressure load ramping is also studied. Design by analysis finite element damage mechanics numerical methods are applied to investigate post first ply failure (FPF) and stress redistribution. The study shows that different loading combinations can give rise to different damage mechanisms and ultimately failure loads. A safe design load envelope for different fiber-reinforced pipe elbows based on FPF and ultimate catastrophic load is identified and discussed.
The growing demand for sustainable alternatives to synthetic composites has increased the interest in natural-fibre-reinforced composites (NFRCs), due to their reduced environmental impact. This study presents a comparative investigation of the mechanical properties of mono-fibre and intraply sisal/flax hybrid composites as cost-effective bio-based solutions. Flax offers high tensile performance but is constrained by higher cost and geographical availability. Sisal, on the other hand, is widely available at lower cost, but exhibits a coarser morphology and reduced processing versatility. Mechanical testing demonstrated that intraply hybrids achieved well-balanced performance, with reduced flax content still delivering competitive tensile strength and stiffness when compared to the higher performing mono-fibre flax composites. However, sisal-rich and hybrid laminates outperformed mono-fibre flax composites in transverse and shear behaviour, with the 67% sisal/33% flax hybrid composite exhibiting the highest transverse properties and the 33% sisal/67% flax hybrid achieving the highest shear properties. Rule-of-mixtures models predicted longitudinal tensile behaviour effectively, while Halpin–Tsai models successfully estimated shear but not transverse and compressive properties. Compressive strength showed limited variation across configurations. Failure analysis identified intra-yarn fracture in flax, limited resin infiltration in sisal, and compressive failure modes such as brooming and microbuckling. Overall, intraply sisal/flax hybrid mats provide a structurally efficient, sustainable, and economically viable alternative to mono-fibre natural composites.