In the French high-modulus asphalt mixture design system, the complex modulus of the mixture under the conditions of 15 °C and 10 Hz is taken as the design index. However, in China, the dynamic modulus under the conditions of 15 °C, 10 Hz, 20 °C, 10 Hz and 45 °C, 10 Hz was taken as the stiffness modulus index of high-modulus asphalt mixture. The difference in modulus values between the two systems caused the pavement structure layer to be thicker and the construction cost to be higher in China. In order to find out the appropriate modulus value of high-modulus asphalt mixture suitable for China’s modulus parameter conditions to better carry out the reasonable design and evaluation of high-modulus asphalt mixture in China, the modulus of four types of high-modulus asphalt mixtures under the two systems through the two-point bending complex modulus test of the CRT-2PT trapezoidal beam and the SPT uniaxial compression dynamic modulus test were analyzed in this paper. Under the premise of meeting the stiffness modulus index of the French high-modulus asphalt mixture, the relationship conversion models between the dynamic modulus and complex modulus of high-modulus asphalt mixture under different temperatures were established. According to the conversion models, the design evaluation value range of dynamic modulus suitable for China’s condition was recommended. It is recommended that the dynamic modulus of China’s high-modulus asphalt mixture at 15 °C and 10 Hz is not less than 16,000 MPa, the dynamic modulus at 20 °C and 10 Hz is not less than 14,000 MPa, and the dynamic modulus at 45 °C and 10 Hz is not less than 2500 MPa. Five kinds of high-modulus asphalt mixtures used in actual road engineering were tested to verify the reliability of the recommended dynamic modulus values based on the modulus conversion model, and the results are consistent with the recommended value range of the model.

The high-modulus asphalt mixture produced by hard asphalt has played a good role in reducing asphalt pavement rutting and improving pavement durability. It was widely used in the construction of various levels of road engineering in Europe. However, low-grade hard asphalt was rarely used in road engineering in China, and the use of hard asphalt for the design and construction of high modulus asphalt mixtures lacks sufficient engineering experience. Considering the above issues, comparative research on the performance of Chinese and French low-grade hard asphalt and mixture was carried out. In this paper, the performance of French 15# hard asphalt commonly used for EME (Enrobés à Module Elevé Class) high modulus asphalt mixture and China 15# hard asphalt was analyzed comparatively, where six typical high modulus asphalt mixtures corresponding to two low-grade hard asphalts were designed referring to the design requirements of French high modulus asphalt mixtures. The road performance of a high-modulus asphalt mixture was evaluated to verify the feasibility of its application in engineering. The research results show that the performance indicators of both Chinese and French asphalts meet the requirements of binder materials used in high modulus asphalt mixtures, and the performance of their corresponding mixtures of the two asphalts also meet the specifications of high modulus asphalt mixtures. However, the two asphalts and the performance of their corresponding mixture are slightly different. The high modulus asphalt mixture of Chinese low-grade hard bitumen can be used well in road engineering applications in China. It can strongly promote the wide application of high modulus asphalt mixture in China.

The purpose of asphalt pavement structural design is to get a materially-coordinated and structurally-durable product, and a pavement structure with good road performance by combining the structural layer materials reasonably. However, due to lack of a rational evaluation index on the parameter combinations of structural layer materials, the structural layer materials are poor in terms of coordination, have low efficiency, and the actual use period is much lower than the designed working life. Therefore, it is very important to conduct research evaluating the coordination of the structural layer materials. In this study, the sensitivity of mechanical parameters and equivalent envelope area are proposed as new indexes to evaluate the coordination of material design of asphalt pavement structure layers. Software is developed to calculate the equivalent envelope area that can quantitatively evaluate the coordination among different layers and visualize the mechanical transfer behavior of each structural layer. Based on the equivalent envelope area index, this study incorporates two new steps in the design of pavements, namely the structural form comparison and optimization, and proposes a new structural design process. Finally, the rationality and reliability of the equivalent envelope area index are verified by presenting fatigue life calculation and field verification in a test road. The results propose a clear evaluation index of the coordination of material design of each structural layer, which makes the structural design of the asphalt pavement more scientific and reasonable.

The application of cement-stabilized recycled aggregate (CSR) in pavement bases is constrained by the high porosity and low strength of recycled aggregate (RA), whereas sulfate transport and durability mechanisms are less reported. To address this issue, this study incorporated high-strength and potentially reactive steel slag aggregate (SSA) into CSR to develop steel slag-enhanced cement-stabilized recycled aggregate (CSRS). The mechanical performance of the mixtures was evaluated through unconfined compressive strength (UCS) and indirect tensile strength (ITS) tests, and their durability was assessed using thermal shrinkage and sulfate resistance tests. In addition, a sulfate prediction model based on a physics-informed neural network (PINN) was developed. The results showed that, compared with CSR, the 7-day and 28-day UCS of CSRS increased by 6.7% and 16.0%, respectively, and the ITS increased by 4.3% and 5.9%. Thermal shrinkage tests indicated that CSR and CSRS, incorporating RA and SSA, exhibited slightly higher thermal shrinkage strain than cement-stabilized natural aggregate (CSN). During sulfate attack, SSA significantly improved the sulfate resistance of CSR, with the sulfate resistance coefficient of CSRS increasing by 18.8% compared to CSR. Furthermore, the PINN model predicted that, in 3%, 5%, and 7% sodium sulfate solutions, the sulfate concentration at a 1 mm depth in CSRS was reduced by 35.6%, 21.8%, and 29.4%, respectively, compared to CSR, with an average relative error below 14%, confirming its reliability. Therefore, these findings demonstrate that the incorporation of SSA markedly enhances the mechanical properties and sulfate resistance of CSR, and that the PINN model provides an effective tool for accurate simulation and prediction of sulfate diffusion.