Measurement of high dynamic range objects is an obstacle in structured light 3D measurement. They entail both over-exposed and low-exposed pixels in a single exposure. This paper proposed a polarization-enhanced fringe pattern (PEFP) method that a high dynamic range image can be obtained within a single exposure time. The degree of linear polarization (DOLP) is calculated using the polarization properties of reflected light and a linear polarizer in fixed azimuth in this method. The DOLP is efficiently estimated by the projected polarization-state-encode (PSE) pattern, and it does not need to change the state of the polarizer. The DOLP depends on light intensity rather than the reflectivity of the object surfaces indicated in experimental results. The contrast of fringe patterns was enhanced, and the quality of fringe patterns was improved by the proposed method. More sufficient 3D point clouds and high-quality shape can be recovered using this method.

Line-structured light 3D measurement is often used for 3D contour reconstruction of objects in complex industrial environments, where light plane calibration is a key step. In this paper, we propose a calibration method for a line-structured optical system based on a hinge-connected double-checkerboards stereo target. First, the target is moved randomly in multiple positions at any angle within the camera measurement space. Then, by acquiring any one image of the target with line-structured light, the 3D coordinates of the light stripes feature points are solved with the help of the external parameter matrix of the target plane and the camera coordinate system. Finally, the coordinate point cloud is denoised and used to quadratically fit the light plane. Compared with the traditional line-structured measurement system, the proposed method can acquire two calibration images at once; thus, only one image of line-structured light is needed to complete the light plane calibration. There is no strict requirement for the target pinch angle and placement, which improve system calibration speed with high accuracy. The experimental results show that the maximum RMS error of this method is 0.075 mm, and the operation is simpler and more effective to meet the technical requirements of industrial 3D measurement.

Fringe projection profilometry (FPP) is widely used in 3D vision measurement because of its high robustness and measurement accuracy. In the case of HDR objects, due to the problem of surface reflectivity, the obtained image will be overexposed. This will cause the sinusoidality of the fringes projected on the surface of the object in the acquired image to be interfered, resulting in a phase error in the calculated wrapped phase. Therefore, a polarization-encoded sinusoidal structured light is proposed to enhance the sinusoidality of the fringe. The phase information contained in the polarized sinusoidal structured light fringe is only related to the polarization state, not to the light intensity. A polarization coding assisted structured light measurement strategy (PASM) is proposed. This method uses polarization coding assisted polarization phase-shifting fringes for phase unwrapping. The angle of the linear polarizer is set to zero in this method, and it does not require rotating the polarizer. It only needs a single exposure to improve the fringe quality and obtain a more stable unwrapping phase. The experimental results show that the obtained polarization fringes have better sinusoidality, and the phase unwrapping can be more accurate. The reconstructed 3D point cloud also does not appear missing and has better accuracy. It is a reliable method for vision measurement of HDR objects.

Fringe projection technology is often used for three-dimensional (3D) measurement, but it is difficult to measure highlight surfaces. Polarization systems are usually used to remove highlight surfaces. Polarizing filters can be used to eliminate the highlights of the image, but they may also cause the image to be too dark and affect the measurement accuracy. Otherwise, to ensure measurement accuracy, the complexity of the operation of the polarization system will be increased. A method of polarization-based camera intensity response function for 3D measurement is proposed. The intensity response function of the camera under the polarization system is established. It can avoid the complicated polarized bidirectional reflectance distribution function model and directly and quantitatively calculate the required angle between the transmission axes of the two polarizing filters. Then it is combined with the image fusion algorithm to generate the optimal fringe pattern. Experimental results demonstrate that this method significantly eliminates the effects of highlights in the image. The fuzzy transition area between the black and white fringes is effectively reduced, and the edge information of the fringes is correctly restored. Moreover, the high signal-to-noise ratio and contrast of the image are retained when the polarization filters are added.