A soft-switching bidirectional dc-dc converter (BDC) with a coupled-inductor and a voltage doubler cell is proposed for high step-up/step-down voltage conversion applications. A dual-active half-bridge (DAHB) converter is integrated into a conventional buck-boost BDC to extend the voltage gain dramatically and decrease switch voltage stresses effectively. The coupled inductor operates not only as a filter inductor of the buck-boost BDC, but also as a transformer of the DAHB converter. The input voltage of the DAHB converter is shared with the output of the buck-boost BDC. So, PWM control can be adopted to the buck-boost BDC to ensure that the voltage on the two sides of the DAHB converter is always matched. As a result, the circulating current and conduction losses can be lowered to improve efficiency. Phase-shift control is adopted to the DAHB converter to regulate the power flows of the proposed BDC. Moreover, zero-voltage switching (ZVS) is achieved for all the active switches to reduce the switching losses. The operational principles and characteristics of the proposed BDC are presented in detail. The analysis and performance have been fully validated experimentally on a 40-60 V/400 V 1-kW hardware prototype.
24 August 2016 in IEEE Transactions on Power Electronics
A family of two-phase interleaved LLC (iLLC) resonant converter with hybrid rectifier is proposed for wide output voltage range applications. The primary sides of the two LLC converters are in parallel, and the connection of the secondary windings in the two LLC converters can be regulated by the hybrid rectifier according to the output voltage. Variable frequency control is employed to regulate the output voltage and the secondary windings are in series when the output voltage is high. Fixed-frequency phase-shift control is adopted to regulate the configuration of the secondary windings as well as the output voltage when the output voltage is low. The output voltage range is extended by adaptively changing the configuration of the hybrid rectifier, which results in reduced switching frequency range, circulating current, and conduction losses of the LLC resonant tank. Zero voltage switching and zero current switching are achieved for all the active switches and diodes, respectively, within the entire operation range. The operation principles are analyzed and a 3.5 kW prototype with 400 V input voltage and 150-500 V output voltage is built and tested to evaluate the feasibility of the proposed method.
14 November 2017 in IEEE Transactions on Power Electronics
This paper proposes a novel modified LLC converter with two split resonant branches for wide input-range applications. It can operate in low-gain (LG) mode or medium-gain (MG) mode. The voltage gain of MG mode is 1.5 times that of LG mode, while they have same range of voltage gain Mtank_range, i.e. the ratio of maximum voltage gain to minimum one. Therefore, the input voltage can be regulated in a wide range by operating the converter in different modes. To achieve the transition between modes, the required Mtank_range of the proposed converter is as low as 1.5, resulting in lower magnetizing current and higher efficiency within the entire operation range. Smooth transition can be achieved by adjusting the duty cycles of switches gradually. The proposed LLC converter with dual-bridge on primary-side is analyzed in detail as an example. To verify the theoretical analysis and performance of proposed solution, a 1-kW 400-V output prototype with input voltage ranging from 80 to 200V is built, tested and compared with two existing full-bridge LLC converters. Analysis and experimental results indicate that smaller volume of transformers, reduced rectifying diodes, and higher overall efficiency are achieved with the proposed converter.
10 November 2015 in IEEE Transactions on Power Electronics
A semiactive variable-structure rectifier (SA-VSR) is proposed for the LLC resonant converter to achieve wide output voltage range power conversion. The SA-VSR is composed of two active switches and two diodes. The SA-VSR is operated as a voltage-doubler rectifier when the duty cycle of the active switches is 0.25, whereas it is a voltage-quadrupler rectifier when the duty cycle of the active switches is 0.5. Hence, the output voltage range is extended by adaptively changing the operation mode of the rectifier, which results in reduced switching frequency range, circulating current, and conduction losses of the LLC resonant converter. The switches' switching frequency of the SA-VSR is halved in comparison with the switches on the primary side of the LLC resonant converter, and zero voltage switching and zero current switching are achieved for all the active switches and diodes, respectively, to reduce the switching losses. The operation principles are analyzed and a 1.5-kW prototype with 400-V input voltage and 100-500-V output voltage is built and tested to verify the feasibility of the proposed method.
1 April 2015 in IEEE Transactions on Power Electronics
A novel secondary-side phase-shift-controlled (SS-PSC) LLC resonant converter is proposed for applications requiring hold-up time operation, such as distributed power systems and server power supplies. High efficiency at the normal input voltage is achieved because the proposed SS-PSC LLC converter always operates at the series-resonant frequency of the resonant tank. The magnetizing inductor of the proposed converter does not need to be reduced to provide desired voltage boost ratio for the hold-up time operation, which results in reduced conduction losses and improved efficiency. Sufficient voltage boost ratio for the hold-up time operation is provided by using SS-PSC strategy. In comparison with the conventional variable-frequency-controlled (VFC) LLC resonant converter, the main advantages are that the circulating current caused by the magnetizing inductor is effectively suppressed and the efficiency of normal operation is significantly improved. The operation principles, output characteristics, and design considerations of the proposed converter are presented in detail. Experimental results are given to verify the effectiveness and the advantages of the proposed solutions.
24 April 2015 in IEEE Transactions on Power Electronics
A new method for deriving isolated buck-boost (IBB) converter with single-stage power conversion is proposed in this paper and novel IBB converters based on high-frequency bridgeless-interleaved boost rectifiers are presented. The semiconductors, conduction losses, and switching losses are reduced significantly by integrating the interleaved boost converters into the full-bridge diode-rectifier. Various high-frequency bridgeless boost rectifiers are harvested based on different types of interleaved boost converters, including the conventional boost converter and high step-up boost converters with voltage multiplier and coupled inductor. The full-bridge IBB converter with voltage multiplier is analyzed in detail. The voltage multiplier helps to enhance the voltage gain and reduce the voltage stresses of the semiconductors in the rectification circuit. Hence, a transformer with reduced turns ratio and parasitic parameters, and low-voltage rated MOSFETs and diodes with better switching and conduction performances can be applied to improve the efficiency. Moreover, optimized phase-shift modulation strategy is applied to the full-bridge IBB converter to achieve isolated buck and boost conversion. What's more, soft-switching performance of all of the active switches and diodes within the whole operating range is achieved. A 380-V output prototype is fabricated to verify the effectiveness of the proposed IBB converters and its control strategies.