This study developed an optimized processing strategy for γ-aminobutyric acid (GABA) instant white tea (GABA-IT) using GABA-enriched white tea as raw material, systematically characterizing its chemical composition and volatile profile. In contrast to the conventional instant tea production process, this work integrates response surface methodology with spray-drying parameter optimization. This integrated approach enables the simultaneous enhancement of functional components and sensory quality. A response surface design was employed to refine the extraction and spray-drying variables following preliminary single-factor trials, and the optimal parameter combination was subsequently determined (40% ethanol concentration, material-to-liquid ratio of 1:15, extraction time of 3 days, atomization speed of 300 rpm, and inlet temperature of 120 °C); the resulting GABA-IT exhibited significantly improved quality characteristics. Specifically, the GABA content increased by 209% (reaching 4.42 mg/g), and theanine, catechins, and caffeine were enriched by 200–300%. Regarding volatile profiles, processing led to a reduction in esters but an increase in aldehydes and hydrocarbons. Relative odor activity value (rOAV) analysis revealed that epoxy-β-ionone and linalool were the key contributors to the characteristic aroma of GABA-IT. Collectively, this study demonstrates the technical feasibility of producing GABA-rich instant tea with enhanced functional components and improved sensory quality, providing practical guidance for the large-scale industrial production of functional tea beverages.

Ripened Pu-erh tea (RPT) experiences notable aroma transformations during industrial pile fermentation, yet the stage-dependent evolution of key aroma compounds remains poorly understood. This study analyzed two independent industrial batches of RPT across three fermentation stages: raw material (RM), intermediate fermentation (IF), and final fermentation (FF). Using HS-SPME/GC-MS coupled with multivariate statistical analysis and relative odor activity values (rOAVs), 134 volatile organic compounds (VOCs) were identified, with hydrocarbons, alcohols, and esters as predominant classes. In total, 13 key aroma-active compounds (rOAVs > 1) were found to be major contributors to RPT’s characteristic aroma. During early fermentation, relative levels of VOCs responsible for fresh and green aromas (e.g., linalool, D-limonene) diminished, while those for woody and minty aromas (e.g., isophorone, methyl salicylate) increased. A flavor wheel was developed to illustrate the dynamic shifts in aroma profiles. This stage-resolved analysis offers new mechanistic insights into aroma formation, aiding in the optimization of aroma quality control and process standardization for RPT production.

Storage duration critically shapes the characteristic sweet and mellow quality of ripened pu-erh tea (RPT), yet the underlying chemical mechanisms remain poorly understood. This study investigated the sensory and chemical evolution of a representative commercial RPT product across a nine-year storage gradient (1, 3, 5, 7, and 9 years) by integrating Quantitative Descriptive Analysis (QDA), chromaticity measurement, targeted quantification of 42 non-volatile components, and Headspace Gas Chromatography–Mass Spectrometry (HS-GC-MS) volatilomics with multivariate statistical modeling. Prolonged storage drove systematic sensory maturation: the stale aroma gradually purified, and the taste profile transitioned significantly from heavy and mellow to sweet and mellow (p < 0.05), accompanied by a deepening infusion color with increased redness and yellowness indices. Targeted chemical profiling revealed significant decreases in total polyphenols and astringent esterified catechins, particularly epicatechin gallate (ECG) and epigallocatechin gallate (EGCG) (p < 0.05), while theabrownins remained stable and soluble sugars peaked at intermediate storage stages. Pearson correlation analysis linked these chemical shifts to sensory perception, with enhanced sweetness, mouthfeel thickness strongly associated with reduced monomeric catechins and free amino acids (p < 0.001). Volatilomics combined with K-means clustering and relative odor activity value (ROAV) analysis revealed a dual mechanism of flavor refinement: progressive accumulation and increasing odor activity of aged aroma markers (1,2,3-trimethoxybenzene, β-ionone) coupled with systematic attenuation of pungent acids and grassy aldehydes. These findings, based on a single, standardized commercial product, elucidate the chemical-sensory foundation of the sweet and mellow profile in aged RPT and provide candidate markers and a transferable analytical framework for quality assessment of stored teas.