The fourth industrial revolution, also known as Industry 4.0, is reshaping the way individuals live and work while providing a substantial influence on the manufacturing scenario. The key enabling technology that has made Industry 4.0 a concrete reality is without doubt collaborative robotics , which is also evolving as a fundamental pillar of the next revolution, the so-called Industry 5.0. The improvement of employees’ safety and well-being, together with the increase of profitability and productivity, are indeed the main goals of human-robot collaboration (HRC) in the industrial setting. The robotic controller design and the analysis of existing decision and control techniques are crucially needed to develop innovative models and state-of-the-art methodologies for a safe, ergonomic, and efficient HRC. To this aim, this paper presents an accurate review of the most recent and relevant contributions to the related literature, focusing on the control perspective. All the surveyed works are carefully selected and categorized by target (i.e., safety, ergonomics, and efficiency), and then by problem and type of control, in presence or absence of optimization. Finally, the discussion of the achieved results and the analysis of the emerging challenges in this research field are reported, highlighting the identified gaps and the promising future developments in the context of the digital evolution. Note to Practitioners —The design and development of manufacturing systems are experiencing substantial changes towards full automation. This ongoing challenge is being tackled by academia and industrial practitioners with the adoption of collaborative robots, where the skills and peculiarities of humans (e.g., intelligence, creativity, adaptability, etc.) and robots (e.g., flexibility, pinpoint accuracy, tirelessness, etc.) are combined to better perform a variety of tasks. Nevertheless, due to their different characteristics, there is an emerging need for designing suitable decision and control techniques to ensure a safe and ergonomic HRC, while keeping the highest level of productivity. Against this background, the aim of this paper is to provide researchers and practitioners with a reference source in the related field, which can help them designing and developing suitable solutions to control problems in safe, ergonomic, and efficient collaborative robotics.

The efficient management of Heating Ventilation and Air Conditioning (HVAC) systems in smart buildings is one of the main applications of the Internet of Things (IoT) paradigm. In this paper we propose an IoT based architecture for the implementation of Model Predictive Control (MPC) of HVAC systems in real environments. The considered MPC algorithm optimizes on line, in a closed-loop control fashion, both the indoor thermal comfort and the related energy consumption for a single zone environment. Thanks to the proposed IoT based architecture, the sensing, control, and actuating subsystems are all connected to the Internet, and a remote interface with the HVAC control system is guaranteed to end-users. In particular, sensors and actuators communicate with a remote database server and a control unit, which provides the control actions to be actuated in the HVAC system; users can set remotely the control mode and related set-points of the system; while comfort and environmental indices are transferred via the Internet and displayed on the end-users’ interface. The proposed IoT based control architecture is implemented and tested in a campus building at the Polytechnic of Bari (Italy) in a proof of concept perspective. The effectiveness of the proposed control algorithm is assessed in the real environment evaluating both the thermal comfort results and the energy savings with respect to a classical thermostat regulation approach.

This paper focuses on the control of microgrids where both gas and electricity are provided to the final customer, i.e., multi-carrier microgrids. Hence, these microgrids include thermal and electrical loads, renewable energy sources, energy storage systems, heat pumps, and combined heat and power units. The parameters characterizing the multi-carrier microgrid are subject to several disturbances, such as fluctuations in the provision of renewable energy, variability in the electrical and thermal demand, and uncertainties in the electricity and gas pricing. With the aim of accounting for the data uncertainties in the microgrid, we propose a Robust Model Predictive Control (RMPC) approach whose goal is to minimize the total economical cost, while satisfying comfort and energy requests of the final users. In the related literature various RMPC approaches have been proposed, focusing either on electrical or on thermal microgrids. Only a few contributions have addressed the robust control of multi-carrier microgrids. Consequently, we propose an innovative RMPC algorithm that employs on an uncertainty set-based method and that can provide better performance compared with deterministic model predictive controllers applied to multi-carrier microgrids. With the aim of mitigating the conservativeness of the approach, we define suitable robustness factors and we investigate the effects of such factors on the robustness of the solution against variations of the uncertain parameters. We show the effectiveness of the proposed RMPC approach by applying it to a realistic residential multi-carrier microgrid and comparing the obtained results with the ones of a baseline robust method. Note to Practitioners —This work is motivated by the emerging need for effective energy management approaches in multi-carrier microgrids. The inherent difficulty of scheduling simultaneously the operations of various energy infrastructures (e.g., electricity, natural gas) is exacerbated by the inevitable presence of uncertainties that affect the inter-dependent dynamics of different energy resources and equipment. The proposed robust MPC-based control strategy allows the energy manager to effectively determine an optimal energy scheduling of multi-faceted system components, making a tradeoff between performance and protection against data uncertainty. The presented strategy is comprehensive and generic, as it can be applied to different microgrid frameworks integrating various types of system components and sources of uncertainty, while at the same time being implementable in any energy management system.

The benefits of logistics and transportation systems to citizens, economy, and society can strongly increase when considering a smart, safe, and environmentally friendly management. This results in the implementation of intelligent transportation systems that combine innovative technologies and transportation frameworks at the aim of finding proper solutions to the related decision problems. To achieve such a goal, the intrinsic discrete event dynamics of these systems should be considered when deriving a model to be used for simulation, analysis, optimization, and control. Among the different discrete event models, Petri Nets (PNs) are particularly effective due to a series of relevant features. In addition, several high-level PN models (e.g., colored, continuous, or hybrid) allow the solution of complex and large-dimension problems that typically arise from real-life applications in the area of freight logistics and transportation systems. This paper presents a survey on contributions in this area. Papers are classified according to the addressed problem, namely, strategic/tactical or operational decision-making-level problem, and the adopted PN formalism. We also debate the approaches' viability, discussing contributions and limitations, and identify future research directions to enhance the successful application of PNs in freight logistics and transportation systems.

In this paper, we address the problem of automating the definition of feasible pallets configurations. This issue is crucial for the competitiveness of logistic companies and is still one of the most difficult problems in internal logistics. In fact, it requires the fast solution of a three-dimensional Bin Packing Problem (3D-BPP) with additional logistic specifications that are fundamental in real applications. To this aim, we propose a matheuristics that, given a set of items, provides feasible pallets configurations that satisfy the practical requirements of items' grouping by logistic features, load bearing, stability, height homogeneity, overhang as well as weight limits, and robotized layer picking. The proposed matheuristics combines a mixed integer linear programming (MILP) formulation of the 3D-Single Bin-Size BPP (3D-SBSBPP) and a layer building heuristics. In particular, the feasible pallets configurations are obtained by sequentially solving two MILP sub-problems: the first, given the set of items to be packed, aims at minimizing the unused space in each layer and thus the number of layers; the latter aims at minimizing the number of shipping bins given the set of layers obtained from the first problem. The approach is extensively tested and compared with existing approaches. For its validation we use both realistic data-sets drawn from the literature and real data-sets, obtained from an Italian logistics leader. The resulting outcomes show the effectiveness of the method in providing high-quality bin configurations in short computational times.

Railways are a well-recognized sustainable transportation mode that helps to satisfy the continuously growing mobility demand. However, the management of railway traffic in large-scale networks is a challenging task, especially when both a major disruption and various disturbances occur simultaneously. We propose an automatic rescheduling algorithm for real-time control of railway traffic that aims at minimizing the delays induced by the disruption and disturbances, as well as the resulting cancellations of train runs and turn-backs (or short-turns) and shuntings of trains in stations. The real-time control is based on the Model Predictive Control (MPC) scheme where the rescheduling problem is solved by mixed integer linear programming using macroscopic and mesoscopic models. The proposed resolution algorithm combines a distributed optimization method and bi-level heuristics to provide feasible control actions for the whole network in short computation time, without neglecting physical limitations nor operations at disrupted stations. A realistic simulation test is performed on the complete Dutch railway network. The results highlight the effectiveness of the method in properly minimizing the delays and rapidly providing feasible feedback control actions for the whole network.