In salt lake areas, the cast-in-situ concrete structure has been corroded by the combination of sulfate and chloride for a long time. The incorporation of basalt fiber materials into concrete helps to improve the durability of concrete. In this paper, experiments were conducted to study the corrosion deterioration mechanisms of basalt fiber-reinforced cast-in-situ concrete under sulfate, chloride, and combined attack. The appearance, size, mass, flexural, and compressive strength of specimens were investigated during the immersion period to determine the changes in the physical and mechanical properties of specimens. Moreover, the microstructure and mineral changes of specimens during the immersion period were observed by Scanning Electron Microscope (SEM), Energy Dispersive Spectrometer (EDS), X-ray diffraction (XRD), and Thermogravimetric (TG)/ Derivative Thermogravimetric (DTG) analyses. Results show that premixed chloride has a significant detrimental influence on the strength development of cast-in-situ concrete, with concrete powder spalling occurring on the surface of the specimen. Severe corrosion degradation of specimens occurs under the external sulfate and internal chloride combined attack, resulting in lower flexural and compressive strength. The compressive strength and flexural strength of the corroded specimens decreased by 15.4% and 24.8%, respectively, compared with the control group at 28 days. Moreover, premixed basalt fiber has a beneficial influence on cast-in-situ concrete. When the basalt fiber content is 0.5%, the flexural strength of the specimen is increased by 16.2%. The filling and bridging effect of basalt fiber alleviates the negative effects caused by corrosion. In addition, increasing fiber content is beneficial for enhancing its effectiveness when the fiber content is less than 0.5%. This paper provides a valuable reference for the application of basalt fiber-reinforced cast-in-situ concrete under the condition of sulfate–chloride compound corrosion.

To investigate the corrosion resistance and deterioration mechanism of cast-in situ concrete incorporating iron ore tailings aggregate (IOT), specimens with IOT replacement ratios of 0%, 30%, and 50% were exposed to distilled water, endogenous Cl⁻-SO₄²⁻ corrosion, exogenous Mg²⁺-SO₄²⁻ corrosion, and endogenous-exogenous coupled corrosion. The evolution of mass, size, compressive strength, and flexural strength was evaluated, while Nuclear Magnetic Resonance (NMR), Scanning Electron Microscope-Energy Dispersive Spectroscopy (SEM-EDS), X-ray Diffraction (XRD), and Thermogravimetric Analysis/Derivative Thermogravimetry (TG/DTG) were used to characterize pore structure and phase transformation. Results show that distilled water causes limited variation, whereas exogenous and coupled corrosion accelerate product accumulation, size expansion, pore coarsening, and strength degradation. Under exogenous Mg²⁺-SO₄²⁻ corrosion, the peak compressive strengths of specimens with 0%, 30%, and 50% IOT reach 43.30 MPa, 45.60 MPa, and 46.93 MPa, respectively, with the 50% IOT specimen showing an 8.38% increase compared with the specimen without IOT. TG/DTG results show that the Ca(OH)₂ related mass loss decreases from 5.42% under distilled water immersion to 4.37% under exogenous Mg²⁺-SO₄²⁻ corrosion, confirming calcium consumption during sulfate–magnesium attack. Microstructural characterization reveals that sulfate reaction, chloride binding, and Mg²⁺-induced decalcification jointly promote the formation of gypsum, ettringite, Friedel’s salt, magnesium silicate hydrate (M-S-H), and magnesium-associated corrosion products. Overall, 30% IOT provides better pore refinement and mechanical stability under endogenous and exogenous corrosion, whereas 50% IOT improves residual skeleton support under coupled corrosion. These findings provide guidance for durability design and sustainable utilization of IOT aggregate in cast-in situ concrete.

To investigate the sulfate corrosion resistance of cast-in-place repair concrete incorporating recycled coarse aggregate (RCA) under partially exposed conditions, cast-in-place repair concrete specimens with different RCA contents (0%, 30%, and 50%) were immersed in Na₂SO₄ solution. The study systematically investigated the changes in apparent morphology, dimensions, mass, and mechanical properties of the specimens under sulfate corrosion. SEM, XRD, TG/DTG, and MIP were used to characterize the microstructure and mineral composition of the specimens at different corrosion ages. Results indicate that RCA cast-in-place repair concrete partially exposed to a sulfate corrosion environment undergoes coupled physical and chemical corrosion, and the interfacial zone between the recycled aggregate concrete to the base concrete represents the most vulnerable region in the composite system. Incorporating 30% RCA can effectively reduce the degradation rate of specimens under sulfate corrosion, enhance the compactness of the bonding interface, and optimize the interfacial bond strength, compressive strength, and pore structure of the specimens. Excessive RCA content disrupts the internal pore structure, accelerates sulfate ion ingress, and weakens the interfacial bond strength. The presence of RCA significantly reduces the interfacial shear strength of the specimens. After 360 days of sulfate corrosion, specimens featuring 30% and 50% RCA contents exhibit a reduction in shear strength of 15.91% and 40.0%, respectively, compared with the 0% RCA content specimen. Research findings provide a theoretical basis for the application of RCA in concrete repair engineering.