Developing cost-effective magnesium alloys with high strength and good ductility is a long-standing challenge for lightweight metals. Here we present a multimodal grain structured AZ91 Mg alloy with both high strength and good ductility, prepared through a combined processing route of low-pass ECAP with short-time aging. This multimodal grain structure consisted of coarse grains and fine grains modified by heterogeneous precipitates, which resulted from incomplete dynamic recrystallization. This novel microstructure manifested in both superior high strength (tensile strength of 360 MPa) and good ductility (elongation of 21.2%). The high strength was mainly attributed to the synergistic effect of grain refinement, back-stress strengthening, and precipitation strengthening. The favorable ductility, meanwhile, was ascribed to the grain refinement and multimodal grain structure. We believe that our microstructure control strategy could be applicable to magnesium alloys which exhibit obvious precipitation strengthening potential.

Tailoring the morphology and distribution of the Al₂Ca second phase is important for improving mechanical properties of Al₂Ca-containing Mg-Al-Ca based alloys. This work employed the industrial-scale multi-pass rotary-die equal channel angular pressing (RD-ECAP) on an as-cast Mg-3.7Al-1.8Ca-0.4Mn (wt %) alloy and investigated its microstructure evolution and mechanical properties under three different processing parameters. The obtained results showed that RD-ECAP was effective for refining the microstructure and breaking the network-shaped Al₂Ca phase. With the increase of the ECAP number and decrease of the processing temperature, the average sizes of Al₂Ca particles decreased obviously, and the dispersion of the Al₂Ca phase became more uniform. In addition, more ECAP passes and lower processing temperature resulted in finer α-Mg grains. Tensile test results indicated that the 573 K-12p alloy with the finest and most dispersed Al₂Ca particles exhibited superior mechanical properties with tensile yield strength of 304 MPa, ultimate tensile strength of 354 MPa and elongation of 10.3%. The improved comprehensive mechanical performance could be attributed to refined DRX grains, nano-sized Mg₁₇Al₁₂ precipitates and dispersed Al₂Ca particles, where the refined and dispersed Al₂Ca particles played a more dominant role in strengthening the alloys.

Metallic nanowires usually exhibit ultrahigh strength but low tensile ductility, owing to their limited strain hardening capability. Here, our larger scale molecular dynamics simulations demonstrated that we could rebuild the highly desirable strain hardening behavior at a large strain (0.21 to 0.31) in twinned Au nanowires by changing twin orientation, which strongly contrasts with the strain hardening at the incipient plastic deformation in low stacking-fault energy metals nanowires. Because of this strain hardening, an improved ductility is achieved. With the change of twin orientation, a competing effect between partial dislocation propagation and twin migration is observed in nanowires with slant twin boundaries. When twin migration gains the upper hand, the strain hardening occurs. Otherwise, the strain softening occurs. As the twin orientation increases from 0° to 90°, the dominating deformation mechanism shifts from slip-twin boundary interaction to dislocation slip, twin migration, and slip transmission in sequence. Our work could not only deepen our understanding of the mechanical behavior and deformation mechanism of twinned Au nanowires, but also provide new insights into enhancing the strength and ductility of nanowires by engineering the nanoscale twins.