The incorporation of mineral admixtures plays a crucial role in enhancing the performance and sustainability of geopolymer systems. This study evaluates the influence of fly ash (FA), silica fume (SF), and metakaolin (MK) as typical mineral admixtures on slag–Yellow River sediment geopolymer eco-cementitious materials. The impact of varying replacement ratios of these admixtures for slag on setting time, workability, reaction kinetics, and strength development were thoroughly investigated. To understand the underlying mechanisms, microstructural analysis was conducted using thermogravimetric–differential thermal analysis (TG-DTA), X-ray diffraction (XRD), scanning electron microscopy–energy dispersive spectroscopy (SEM-EDS), and mercury intrusion porosimetry (MIP). The results indicate that the incorporation of FA, SF, and metakaolin delayed the initial reaction, prolonged the induction period, and reduced the acceleration rate. These effects hindered early strength development. At 30% FA content, the matrix exhibited excellent flowability and sustained heat release. The 28-day splitting tensile strength increased by 42.40%, while compressive strength decreased by 2.85%. In contrast, 20% SF significantly improved compressive strength, increasing the 28-day compressive and splitting tensile strengths by 11.19% and 6.16%, respectively. At 15% metakaolin, the strength improvement was intermediate, with 28-day compressive and splitting tensile strengths increasing by 3.55% and 10.59%, respectively. However, dosages exceeding 20% for SF and metakaolin significantly reduced workability. The incorporation of FA, SF, and metakaolin did not interfere with the slag’s alkali-activation reaction. The newly formed N-A-S-H and C-S-H gels integrated with the original C-A-S-H gels, optimizing the pore structure and reducing pores larger than 1 µm, enhancing the matrix compactness and microstructural reinforcement. This study provides practical guidance for optimizing the use of sustainable mineral admixtures in geopolymer systems.

Shotcrete is one of the most important types of concrete used in engineering construction, and its properties are significantly influenced by accelerators. This study investigates the effects of aluminum sulfate series alkali-free accelerator (AKF) and alkali accelerator (ALK) on the strength, hydration process, characteristic hydration products, and microstructure properties of shotcrete. Techniques such as setting time measurement, isothermal calorimetry, simultaneous thermal analysis, scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM–EDS), and mercury intrusion porosimetry (MIP) were utilized. The results indicate that both ALK and AKF significantly accelerate and increase the early hydration heat release rate and cumulative hydration heat of Portland cement, producing the characteristic hydration products hexagonal plate AFm and rod AFt, respectively. This acceleration notably speeds up the setting process of Portland cement. ALK negatively impacts the later-stage microstructural development and pore structure filling of hardened cement paste, leading to average reductions of 15.3% and 19.9% in flexural and compressive strengths at 28 days, respectively. Specifically, compared to ALK, AKF shows a faster hydration heat release rate during the induction period and a more significant increase in cumulative hydration heat during the hydration process; the cumulative hydration heat is on average 18.2% higher than AKF. Furthermore, AKF does not hinder the subsequent C₃S hydration and C-S-H gel densification process. After 28 days of curing, EDS analysis indicates an average Ca/Si ratio of 1.171 for the AKF-treated shotcrete; the average Ca/Si ratio shows minimal variation from the reference group and is classified as the same type of C-S-H gel as the reference group. Therefore, the strength of hardened cement paste with AKF continues to increase steadily in the later stages. At 28 days, the average flexural strength increased by 10.2%, while the compressive strength decreased by only 3.0%. These findings suggest that AKF enhances the microstructural development and strength of shotcrete, making it a more effective accelerator for engineering applications.

As one of the key components in geopolymer systems, the activator significantly influences the properties of cementitious materials. This study investigates the effects of key activator parameters, specifically alkali equivalent and activator modulus, on the setting time, workability, hydration characteristics, compressive strength, and splitting tensile strength of Yellow River sediment-based slag eco-friendly cementitious materials. Tests such as setting time, slump, flowability, hydration heat, and strength were conducted to evaluate these effects. Additionally, X-ray diffraction (XRD), differential thermal analysis (DTA), mercury intrusion porosimetry (MIP), and scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS) tests were conducted to investigate the mechanisms and variations in microstructural properties. The results indicate that the alkali equivalent and activator modulus significantly affect the setting time, workability, reaction process, and strength of Yellow River sediment-based eco-friendly cementitious materials. An excessively high or low alkali equivalent and activator modulus result in either insufficient or excessive activation, adversely affecting the densification process of the hardened matrix. When the alkali equivalent is 5% and the activator modulus is 1.2, the matrix demonstrates superior flowability, well-regulated and sustained heat evolution during hydration, and achieves compressive and splitting tensile strengths of 61.68 MPa and 4.37 MPa, respectively. Under optimal alkaline conditions, slag dissolution, hydrolysis of silicon–oxygen and aluminum–oxygen tetrahedra, and the formation of low-calcium calcium silicate hydrate (C-S-H) and calcium aluminum silicate hydrate (C-A-S-H) phases are effectively promoted, leading to the development of a wrinkled three-dimensional polymeric gel structure. This structure fills the matrix pores, optimizes the pore structure, and contributes to strength development.

This study investigates the impact of polyvinyl alcohol (PVA) fibers on the mechanical properties and durability of high-performance shotcrete (HPS). Results demonstrate that PVA fibers have a dual impact on the performance of HPS. Positively, PVA fibers enhance the tensile strength and toughness of shotcrete due to their intrinsic high tensile strength and fiber-bridging effect, which significantly improves the material’s splitting tensile strength, deformation resistance, and toughness, and the splitting tensile strength and peak strain have been found to be increased by up to 30.77% and 31.51%, respectively. On the other hand, the random distribution and potential agglomeration of PVA fibers within the HPS matrix can lead to increased air-void formations. This phenomenon raises the volume content of large bubbles and increases the average bubble area and diameter, thereby elevating the pore volume fraction within the 500–1200 μm and >1200 μm ranges. Therefore, these microstructural changes reduce the compactness of the HPS matrix, resulting in a decrease in compressive strength and elastic modulus. The compressive strength exhibited a reduction ranging from 10.44% to 15.11%, while the elastic modulus showed a decrease of between 8.09% and 12.67%. Overall, the PVA-HPS mixtures with different mix proportions demonstrated excellent frost resistance, chloride ion penetration resistance, and carbonation resistance. The electrical charge passed ranged from 133 to 370 C, and the carbonation depth varied between 2.04 and 6.12 mm. Although the incorporation of PVA fibers reduced the permeability and carbonation resistance of shotcrete, it significantly mitigated the loss of tensile strength during freeze–thaw cycles. The findings offer insights into optimizing the use of PVA fibers in HPS applications, balancing enhancements in tensile properties with potential impacts on compressive performance.

To address the demands for resource utilization of Yellow River sediment and the durability requirements of engineering materials in cold regions, this study systematically investigates the mechanisms affecting the frost resistance of slag-Yellow River sediment geopolymers through the incorporation of mineral admixtures (silica fume and metakaolin) and fibers (steel fiber and PVA fiber). Through 400 freeze-thaw cycles combined with microscopic characterization techniques such as SEM, XRD, and MIP, the results indicate that the group with 20% silica fume content (SF20) exhibited optimal frost resistance, showing a 19.9% increase in compressive strength after 400 freeze-thaw cycles. The high pozzolanic reactivity of SiO₂ in SF20 promoted continuous secondary gel formation, producing low C/S ratio C-(A)-S-H gels and increasing the gel pore content from 24% to 27%, thereby refining the pore structure. Due to their high elastic deformation capacity (6.5% elongation rate), PVA fibers effectively mitigate frost heave stress. At the same dosage, the compressive strength loss rate (6.18%) and splitting tensile strength loss rate (21.79%) of the PVA fiber-reinforced group were significantly lower than those of the steel fiber-reinforced group (9.03% and 27.81%, respectively). During the freeze-thaw process, the matrix pore structure exhibited a typical two-stage evolution characteristic of “refinement followed by coarsening”: In the initial stage (0–100 cycles), secondary hydration products from mineral admixtures filled pores, reducing the proportion of macropores by 5–7% and enhancing matrix densification; In the later stage (100–400 cycles), due to frost heave pressure and differences in thermal expansion coefficients between matrix phases (e.g., C-(A)-S-H gel and fibers), interfacial microcracks propagated, causing the proportion of macropores to increase back to 35–37%. This study reveals the synergistic interaction between mineral admixtures and fibers in enhancing freeze–thaw performance. It provides theoretical support for the high-value application of Yellow River sediment in F400-grade geopolymer composites. The findings have significant implications for infrastructure in cold regions, including subgrade materials, hydraulic structures, and related engineering applications.

Steel fibers (STs), polyvinyl alcohol fibers (PVAs), and polyethylene fibers (PEs) were selected to systematically investigate the effects of different fiber types and dosages on the workability (slump and spread) and mechanical properties (compressive strength and splitting tensile strength) of slag–Yellow River sand geopolymer eco-cementitious materials. By combining microstructural testing techniques such as thermogravimetric-differential thermal analysis (TG-DTA), X-ray diffraction (XRD), and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS), the influence mechanisms of fibers on the characteristic products and microstructure of the matrix were thoroughly revealed, and the role of fibers in the strength development of Yellow River sediment-based geopolymers was elucidated. The results show that as the fiber content increases, the workability of the mixture significantly decreases. The appropriate incorporation of steel fibers and PVAs can significantly enhance the strength and toughness of the matrix. When the fiber dosage is 1%, the 28-day compressive strength of specimens with steel fibers and PVAs increased by 25.93% and 21.96%, respectively, compared to the control group, while the splitting tensile strength increased by 50.00% and 60.34%, respectively. However, the mechanisms of action differ significantly; steel fibers primarily enhance the compressive performance of the matrix through their high stiffness and strength, whereas PVAs inhibit crack propagation through their flexibility and excellent bonding properties. In contrast, the strength improvement of PEs is mainly reflected in toughening. When the fiber dosage is 1.5%, the 28-day splitting tensile strength of PE specimens increased by 72.61%, and the tensile-to-compressive ratio increased by 92.32% compared to the control group. Microstructural analysis indicates that the incorporation of different types of fibers does not alter the types of characteristic products in alkali-activated cementitious materials, but excessive fiber content affects the generation of gel-like products and the distribution of free water, thereby altering the thermal decomposition behavior of characteristic gel products. Additionally, the matrix incorporating PEs forms a honeycomb-like amorphous gel, resulting in weak interfacial bonding between the fibers and the matrix. This is one of the main reasons for the limited reinforcing effect of PEs at the microscopic scale and a key factor for their inferior long-term performance compared to steel fibers and PVAs. This study provides theoretical foundations and practical guidance for optimizing the performance of fiber-reinforced geopolymer materials.