This review gives an overview of the current knowledge concerning the problem of foam formation in the process of anaerobic digestion in biogas plants that utilize renewable resources or biogenic waste material for biogas production. Process upsets in biogas production induced by foam formation can have a negative impact on the efficiency of biogas plants. The foam can block gas pipes and cause severe damage to the bioreactor equipment, ranging from a failure of the feeders to a damage of the roof of the biogas plant. The most common foam removal methods - stirring in the foam, adding anti-foaming agents, diminishing substrate feeding, and altering the biogas reactor management - are not always successful. However, the reasons for the excessive foam formation during the biogas production process have not yet been elucidated in detail. In contrast, foam building in the rumen of ruminants as a cause for bloat has been studied thoroughly. In general, the interaction between proteins, polysaccharides (mucilage), and small plant particles is assumed to be the crucial factor. As the fermentation process in the rumen has many similarities with the biogas production process, the current research results on bloat in ruminants are summarized and compared with the process of foaming in biogas plants.
17 January 2015 in Energy, Sustainability and Society
The proportion of biogas in the mix of renewable energies is still remarkably high. The process of anaerobic digestion (AD) provides the basis of biogas production but often leads to excessive foaming. Identifying the reasons for foaming is difficult for biogas plant operators because many factors may play a role. It is therefore difficult for laboratory research to give answers to this specific problem, as the consistency of the digestate itself plays a crucial part in the foam formation process. Hence, careful investigation of foaming in full-scale biogas plants is important in order to identify the main causes and to develop strategies for the prevention of foaming.
Biogas plays a worthwhile role as a renewable, storable energy source. Anaerobic digestion (AD) is the core process in biogas production. The two most common process upsets that occur during this biotechnological process in practice are over-acidification and foam formation. Several research projects have been carried out so far to identify the causes of these upsets and to develop early warning indicators. However, the relevant laboratory results have not yet been verified in practice. Accordingly, the aim of this work was to study the practical application of the published tools in the case of a full-scale biogas plant. A full-scale AD plant utilizing cattle manure and energy crops was sampled over a period of 12 weeks. During this time, over-acidification and foam formation occurred in the primary digester. The sum of acetate, propionate and butyrate (VFAS) and the ratios of VFAS to magnesium (VFAS/Mg), calcium (VFAS/Ca), and phosphorus (VFAS/P) were found to be good predictive tools to identify over-acidification for the given AD system. Their values increased by factors of 6 (VFAS/Mg and VFAS/Ca) and 13 (VFAS, VFAS/P) in the early over-acidification phase. In contrast, the VFA/TIC ratio, which is a common indicator in practice, increased only by a factor of 2 during this phase. An ammonium-nitrate-urea solution proved to be an effective agent for foam suppression when sugar beet was used as a substrate. Its application showed no negative effect on the daily electricity production and the achieved long-term foam elimination. Several parameters were verified to be able to serve as an early warning indicator of over-acidification, but not one was found to be able to serve as an early warning indicator of foam formation in AD. Further research is needed to identify parameters with predictive potential for indicating foaming in AD.
Several thousand metric tonnes of aquatic biomass are removed from water bodies every year, so that these waters can continue to be used for ship and boat traffic and for leisure activities. The mowed material is generally disposed off without any further use. Therefore, the crop properties of samples from 39 weed control measures all over Germany were examined to assess the suitability of aquatic plant biomass as a substrate for anaerobic digestion systems. Analysis of the crop samples consisted of the identification of plant species and the evaluation of sediment contents and concentrations of macroelements. The methane yield was determined for selected aquatic plants. Analysis revealed a carbon/nitrogen ratio (C/N) of between 10 and 20 in 74% of samples. The concentrations of nitrogen and phosphorous in the samples were comparable to grass silages. With regard to heavy metal concentrations, the threshold values for biowaste for nickel, zinc, and cadmium were exceeded in three samples. There were no significant seasonal differences in substrate characteristics and qualities. The specific methane yields of individual aquatic plants were between 142 and 372 LCH4/kg volatile solids (VS). The results of this study showed that aquatic macrophytes can be used as substrates in anaerobic digestion plants without any restrictions.
To solve the upcoming environmental problems, sponge city concepts as well as new technologies are being developed these days. One of the future challenges is to reduce drinking water demand by using decentralized water recycling systems. This study aimed to investigate the performance of a specially designed pilot wetland roof (PWR) treating domestic greywater (GW) at ground level under outdoor conditions and to evaluate the effects of different hydraulic loading rates (HLRs) for a period of two years. The results showed highly efficient removal of typical greywater pollutants from the system, e.g., five-day biochemical oxygen demand (BOD5) > 96%, chemical oxygen demand (COD) > 93%, total suspended solids (TSS) >94%, anionic surfactants (AS) > 94%, ammonium-nitrogen (NH4-N) > 84%, total nitrogen (TN) > 71%, total phosphorous (TP) > 87%, and E. coli (1.86 ± 1.54 log-removal). The mean concentrations of the targeted parameters at the outflow were in compliance with the requirements for discharge to the environment and met reclaimed water quality standards for agricultural irrigation, except for E. coli. Statistically significant (p < 0.05) results of pollutant mass removal rate across different HLRs indicated the potential effect of HLR on treatment performance, and HLR in a range of 67–80 L m–2 d–1 contributed to a higher removal efficiency without compromising the limit values. A comparatively low HLR of 45 L m–2 d–1 should be applicable if pathogen removal is the most important requirement. Plant species showed good plant vitality and adapted well to the water storage mat. The higher the mean ambient air temperature, the greater runoff reduction (>50%) was observed due to high evapotranspiration. The results showed the system is a promising green technology for GW recycling and can be scaled up for application to urban buildings.