The determination of the non-loading condition of the rail cable shifting (RCS) system, which consists of the main cables, hangers, and rail cables, is the premise of girder erection for long-span suspension bridges. An analytical form-finding analysis model of the shifting system is established according to the basic assumptions of flexible cable structures. Herein, the rail cable is discretized into segmental linear cable elements and the main cable is discretized into segmental catenary elements. Moreover, the calculation and analysis equations of each member and their iterative solutions are derived by taking the elastic elongation of the sling into account. In addition, by taking the girder construction of the Aizhai suspension bridge as the engineering background, a global scale model of the RCS system is designed and manufactured. The test system and working conditions are also established. The comparison between the test results and analytical results shows the presented analytical method is correct and effective. The process is simplified in the analytical method, and the computational results and precision satisfy practical engineering requirements. In addition, the proposed method is suitable for application in the computation analysis of similar structures.

The rail-cable-shifting-girder (RCSG) technique is a new erecting method for the main girders of the long span suspension bridge in rural mountain areas with poor transportation and no navigable rivers for carrying large components. The pseudo-static analysis of the shifting-girder process for this girder erecting technique is performed. The global mechanical model of the double-layer cable system in the shifting-girder process is established, by analytically modeling the main-cable, rail cable, and slings according to cable’s basic assumptions. Based on the flexible cable theory, the main-cable segments are simulated as segmental catenary elements, the slings are considered as straight cable elements, the rail-cable segment that the shifting-girder trolley is moving on is simulated as multiple straight cable elements and other rail-cable segments are considered as single straight cable elements. The solving program is developed to obtain the pseudo-static responses including the forces and deflections of the shifting-girder system undergoing girder loads. Meanwhile, a global indoor reduced-scale model of shifting-girder system is designed to validate the presented theoretical results, by taking the Aizhai suspension bridge as engineering background. The results from the presented theoretical method match well with the measured experimental results of the indoor model test. The forces and deflections of the main-cable, rail-cable, and slings for the 21 working cases of erecting girder segments exhibit some specific distribution regularities. The presented theoretical method is able to correctly and effectively solve the pseudo-static responses of the RCSG system undergoing girder loads for the long span suspension bridge adopting the construction method of the RCSG technique.

The determination of the non-loading condition of the rail cable shifting (RCS) system, which consists of main cables, hangers and rail cables, is the premise of the girder erection for the long-span suspension bridges. An analytical form-finding analysis model of shifting system is established according to the basic assumptions of flexible cable structures. Herein, the rail cable is discretized into segmental linear cable elements and the main cable is discretized into segmental catenary elements. Moreover, the calculation and analysis equation of each member and their iterative solutions are derived by taking the elastic elongation of the sling into account. In addition, by taking the girder construction of Aizhai suspension bridge as engineering background, a global scale model of the RCS system is designed and manufactured; also the test system and working conditions are established. The comparison between the test results and analytical results shows the presented analytical method is correct and effective. The process is simplified in the analytical method, and the computational results and precision can satisfy the practical engineering requirements. In addition, the proposed method is suitable to apply to the computation analysis of similar structures.