Fused deposition modelling (FDM) is one of the fastest-growing additive manufacturing methods used in printing fibre-reinforced composites (FRC). The performances of the resulting printed parts are limited compared to those by other manufacturing methods due to their inherent defects. Hence, the effort to develop treatment methods to overcome these drawbacks has accelerated during the past few years. The main focus of this study is to review the impact of those defects on the mechanical performance of FRC and therefore to discuss the available treatment methods to eliminate or minimize them in order to enhance the functional properties of the printed parts. As FRC is a combination of polymer matrix material and continuous or short reinforcing fibres, this review will thoroughly discuss both thermoplastic polymers and FRCs printed via FDM technology, including the effect of printing parameters such as layer thickness, infill pattern, raster angle and fibre orientation. The most common defects on printed parts, in particular, the void formation, surface roughness and poor bonding between fibre and matrix, are explored. An inclusive discussion on the effectiveness of chemical, laser, heat and ultrasound treatments to minimize these drawbacks is provided by this review.

Sandwich panels with auxetic lattice cores confined between metallic facets are proposed for localised impact resistance applications. Their performance under localised impact is numerically studied, considering the rate-dependent effects. The behaviour of the composite structure material at high strain rates is modelled with the Johnson-Cook model. Parametric analyses are conducted to assess the performance of different designs of the hybrid composite structures. The results are compared with monolithic panels of equivalent areal mass and material in terms of deformations and plastic energy dissipation. Design parameters considered for the parametric analyses include the auxetic unit cell effective Poisson’s ratio, thickness of the facet, material properties and radius of the unit cell’s struts. Significant reduction in computational time is achieved by modelling a quarter of the panel, with shell elements for facets and beam elements for the auxetic core. With projectile impacts up to 200 m/s, the auxetic composite panels are found to be able to absorb a similar amount of energy through plastic deformation, while the maximum back facet displacements are reduced up to 56% due to localised densification and plastic deformation of the auxetic core.