Biodiesel is a promising renewable energy source that can replace fossil fuel, but its production is limited by a lack of high-efficiency catalysts for mass production and popularization. In this study, we developed a biocatalytic Pickering emulsion using multiwall carbon nanotube-immobilized Candida antarctica lipase B (CALB@PE) to produce biodiesel, with J. curcas L. seed oil and methanol as substrates. The morphology of CALB@PE was characterized in detail. A central composite design of the response surface methodology (CCD-RSM) was used to study the effects of the parameters on biodiesel yield, namely the amount of J. curcas L. seed oil (1.5 g), molar ratio of methanol to oil (1:1–7:1), CALB@PE dosage (20–140 mg), temperature (30–50 °C), and reaction time (0–24 h). The experimental responses were fitted with a quadratic polynomial equation, and the optimum reaction conditions were the methanol/oil molar ratio of 4.64:1, CALB@PE dosage of 106.87 mg, and temperature of 34.9 °C, with a reaction time of 11.06 h. A yield of 95.2%, which was basically consistent with the predicted value of 95.53%, was obtained. CALB@PE could be reused up to 10 times without a substantial loss of activity. CALB@PE exhibited better reusability than that of Novozym 435 in the process of biodiesel production.
Enzymatic production of biodiesel had attracted much attention due to its high efficiency, mild conditions and environmental protection. However, the high cost of enzyme, poor solubility of methanol in oil and adsorption of glycerol onto the enzyme limited the popularization of the process. To address these problems, we developed a silica nanoflowers-stabilized Pickering emulsion as a biocatalysis platform with Candida antarctica lipase B (CALB) as model lipase for biodiesel production. Silica nanoflowers (SNFs) were synthesized in microemulsion and served as a carrier for CALB immobilization and then used as an emulsifier for constructing Pickering emulsion. The structure of SNFs and the biocatalytic Pickering emulsion (CALB@SNFs-PE) were characterized in detail. Experimental data about the methanolysis of waste oil to biodiesel was evaluated by response surface methodology. The highest experimental yield of 98.5 ± 0.5% was obtained under the optimized conditions: methanol/oil ratio of 2.63:1, a temperature of 45.97 °C, CALB@SNFs dosage of 33.24 mg and time of 8.11 h, which was closed to the predicted value (100.00%). Reusability test showed that CALB@SNFs-PE could retain 76.68% of its initial biodiesel yield after 15 cycles, which was better than that of free CALB and N435.